Pages: [1]   Go Down
  Print  
Author Topic: Paulk Work Top  (Read 4032 times)
0 Members and 1 Guest are viewing this topic.
txrpls

Offline Offline

Location: San Antonio, Texas, USA
Member Since: Feb 2012
Posts: 39


« on: April 29, 2012, 11:01 PM »

I purchased Ron's plans for the work bench and I am thinking about using MDF for the top bad drilling the top like an MFT. Anyone have any suggestions on how to mount the top so it can easily be replaced later?
Logged
Festool USA does not pre-approve the contents of this website nor endorse the application or use of any Festool product in any way other than in the manner described in the Festool Instruction Manual. To reduce the risk of serious injury and/or damage to your Festool product, always read, understand and follow all warnings and instructions in your Festool product's Instruction Manual. Although Festool strives for accuracy in the website material, the website may contain inaccuracies. Festool makes no representations about the accuracy, reliability, completeness or timeliness of the material on this website or about the results to be obtained from using the website. Festool and its affiliates cannot be responsible for improper postings or your reliance on the website's material. Your use of any material contained on this website is entirely at your own risk. The content contained on this site is provided for informational purposes only and does not constitute professional advice.

Jerome

Offline Offline

Location: Japan, Thailand, UK
Member Since: May 2007
Posts: 459


WWW
« Reply #1 on: April 30, 2012, 12:35 AM »

Screw it down.
Logged

Jerome
TS55, OF1400, Elu MOF96, Rotex150, DTS400, ETS150/3 Domino, MFK700, Trend T11, Makita LS1212, Original Mini CV06 Cyclone.
Wish list WoodRat, Workshop supplies drum sander
http://www.flickr.com/photos/nui-jerome/
txrpls

Offline Offline

Location: San Antonio, Texas, USA
Member Since: Feb 2012
Posts: 39


« Reply #2 on: April 30, 2012, 09:00 AM »

Man, I never would of thought of that  Huh?!
Logged
waho6o9

Offline Offline

Location: San Fernando Valley, Los Angeles California
Member Since: Dec 2009
Posts: 471


WWW
« Reply #3 on: April 30, 2012, 12:48 PM »

Domino   Eek!
Logged
fritter63

Offline Offline

Location: USA
Member Since: Jan 2011
Posts: 976



« Reply #4 on: April 30, 2012, 01:53 PM »

If you use MDF, you won't be able to move it very easily. That stuff is heavy (mostly glue!).

As for replacement, I'd do dominoes (as suggested earlier) to make sure everything is held solid and then screw it down.

The trick here is that you have a torsion box and you need to make sure that nothing can move, or you might get sagging.

You might also consider using threaded inserts and then countersink some flat head bolts to go into those. That should hold it nice and solid.
Logged
Guy Ashley

Offline Offline

Location: Northampton, UK
Member Since: Feb 2010
Posts: 662


Furniture & Cabinet Maker/Joiner


WWW
« Reply #5 on: April 30, 2012, 02:11 PM »

I have made a Ron Paulk Workbench with a 12mm MDF top drilled out with 20mm holes as per the MFT.

My use of this is as an assembly table in my joinery workshop so the issue of weight is of little concern as I will take an MFT to site. It is sufficiently light enough to be able to lift off workstands and prop up against the workshop wall if I need workshop space for larger projects.

As for replacing the top I have followed Ron's advice and used 25mm staples and as and when the top is so rough as to warrant replacing just split the MDF by the staple, snip the staple head with wire snips and lever it off.
Logged

DIPLOMACY:

"The art of being able to tell someone to go to Hades in such a way that they positively look forward to the journey"
Ken Nagrod
Restricted

Offline Offline

Location: New Jersey
Member Since: Jul 2010
Posts: 3438



« Reply #6 on: April 30, 2012, 02:30 PM »

Screw it down.

Good advise!  Just don't screw it up.
Logged
Deansocial

Offline Offline

Location: derbyshire, uk
Member Since: Mar 2010
Posts: 1730



« Reply #7 on: April 30, 2012, 04:11 PM »

just dont hit the screw heads when cutting
Logged
Alan m

Online Online

Location: Ireland
Member Since: Aug 2010
Posts: 2998



« Reply #8 on: April 30, 2012, 06:00 PM »

when  i put a mft top onto my dewalt miter saw stands i doweled the top onto some 3x2 (plained to coresponding dimention to level up the top with saw)  , i used wedges into the ends of the dowel to really secure it.
i hav epicked up the top and the stand from the mft top and it has held perfectly
Logged

now
ts 55+2 1400 rails+ 1 lr32 1400 rail, domino+assortment systainer+ domiplate, ct 22 with boom arm+home made thien baffel, lr32 set, rotex 150, home made MFT,home made work center, 6 t locs for other tools, of2000 , ro 90, mft 800, trion , ls 130
wish list
of 1400, MFT 3,, even more t locs for other tools


"A pessimist sees the difficulty in every opportunity; an optimist sees the opportunity in every difficulty."
- Sir Winston Churchill (1874-1965)
txrpls

Offline Offline

Location: San Antonio, Texas, USA
Member Since: Feb 2012
Posts: 39


« Reply #9 on: April 30, 2012, 07:45 PM »

when  i put a mft top onto my dewalt miter saw stands i doweled the top onto some 3x2 (plained to coresponding dimention to level up the top with saw)  , i used wedges into the ends of the dowel to really secure it.
i hav epicked up the top and the stand from the mft top and it has held perfectly

Could you possibly post an image? I'm not visualizing the setup.
Logged
Alan m

Online Online

Location: Ireland
Member Since: Aug 2010
Posts: 2998



« Reply #10 on: May 01, 2012, 03:35 AM »

when  i put a mft top onto my dewalt miter saw stands i doweled the top onto some 3x2 (plained to coresponding dimention to level up the top with saw)  , i used wedges into the ends of the dowel to really secure it.
i hav epicked up the top and the stand from the mft top and it has held perfectly

Could you possibly post an image? I'm not visualizing the setup.
if you search  under my name and cheap mft you will find the thread.  it is also my avitar pic
i got the mft top and doweled it to some 3x2 and screwed some 1/2 "ply as a shelf
then screwed on the dewalt brackets
Logged

now
ts 55+2 1400 rails+ 1 lr32 1400 rail, domino+assortment systainer+ domiplate, ct 22 with boom arm+home made thien baffel, lr32 set, rotex 150, home made MFT,home made work center, 6 t locs for other tools, of2000 , ro 90, mft 800, trion , ls 130
wish list
of 1400, MFT 3,, even more t locs for other tools


"A pessimist sees the difficulty in every opportunity; an optimist sees the opportunity in every difficulty."
- Sir Winston Churchill (1874-1965)
Peter Halle
Global Moderator

Offline Offline

Location: Powhatan, Virginia USA
Member Since: Jul 2007
Posts: 6385



WWW
« Reply #11 on: May 01, 2012, 04:41 AM »

Here is the link to Alan M's setup:  Cheap MFT
Logged

The tools in my truck were talking the other day.  The Dewalts, PC's, Boschs, Makitas were not happy.  They also were in the minority.  Their complaint:  They felt unused and unappreciated since the Festools moved in.  I guess the truth hurts.
txrpls

Offline Offline

Location: San Antonio, Texas, USA
Member Since: Feb 2012
Posts: 39


« Reply #12 on: May 01, 2012, 07:36 AM »

i used wedges into the ends of the dowel to really secure it.

Thanks for the info, but the above is what I am not understanding. Did you drive the wedges into the dowels from the top like the wedge in a hammer handle?

@Peter – Thanks for the link.
Logged
Alan m

Online Online

Location: Ireland
Member Since: Aug 2010
Posts: 2998



« Reply #13 on: May 01, 2012, 08:22 AM »

i used wedges into the ends of the dowel to really secure it.

Thanks for the info, but the above is what I am not understanding. Did you drive the wedges into the dowels from the top like the wedge in a hammer handle?

@Peter – Thanks for the link.
yes cut a slot in th eend of the dowel and hammer it into the top and 3x2 underneeth, then drive in the wedge.
 i glued the dowel into the 3x2 but not into the top. hopefully anyway.
and glued the wedge into the dowel.
it works great and i dont need to worry about hitting any metal ect
Logged

now
ts 55+2 1400 rails+ 1 lr32 1400 rail, domino+assortment systainer+ domiplate, ct 22 with boom arm+home made thien baffel, lr32 set, rotex 150, home made MFT,home made work center, 6 t locs for other tools, of2000 , ro 90, mft 800, trion , ls 130
wish list
of 1400, MFT 3,, even more t locs for other tools


"A pessimist sees the difficulty in every opportunity; an optimist sees the opportunity in every difficulty."
- Sir Winston Churchill (1874-1965)
txrpls

Offline Offline

Location: San Antonio, Texas, USA
Member Since: Feb 2012
Posts: 39


« Reply #14 on: May 01, 2012, 05:49 PM »

Thanks for the clarification.
Logged
Kevin Stricker

Offline Offline

Location: UNITED STATES (US)
Member Since: Feb 2009
Posts: 437


« Reply #15 on: May 02, 2012, 01:59 AM »

How about pinning dominoes with screws driven from the sides?  Glue the dominoes to the MDF top, clamp it to the sides, then countersink and drive screws from the sides.  I have used similar techniques using pins when a full glue up was not possible.  Should work in your application.

Driving staples into the edge of 1/2" plywood is a royal pain.
Logged
Pages: [1]   Go Up
  Print  
 
Jump to: