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Author Topic: Simple Fence for ripping small strips  (Read 12046 times)
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Jesse Cloud

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« on: November 09, 2007, 02:19 PM »

Hesitated to post this as its so simple, but lots of folks seem to be looking for a way to cut small strips with the saw.  This is just a piece of aluminum angle from the Home Disappointment store held onto the MFT extrusions by a couple of bolts that pass through holes drilled in the aluminum.  Easiest way to position it is to place a piece of scrap on the mft, saw a shallow kerf, then measure the desired distance from the kerf.  Once its set up, simply place your workpiece against the new fence and let her rip.  Each piece will be precisely the same width.  And best of all, it cost about $3 and ten minutes worth of labor to make it. Cheesy
« Last Edit: November 09, 2007, 02:20 PM by Jesse Cloud » Logged
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« Reply #1 on: November 09, 2007, 04:02 PM »

That's great Jesse, do the offcuts ever shoot out the front?
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Jesse Cloud

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« Reply #2 on: November 09, 2007, 07:53 PM »

Good catch Eli!  I did have a couple start to travel, but by then the saw was far enough along that I could safely put a finger on the offcut. Wink
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Emmanuel

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« Reply #3 on: November 09, 2007, 08:23 PM »

Thanks Jesse, Nice tip.
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« Reply #4 on: November 09, 2007, 11:12 PM »

I like this one!

Elegant simplicity!  Gotta make the run to get the stuff.
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Hergy

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« Reply #5 on: November 11, 2007, 12:15 AM »

Why not just use the longitudinal stop that came with your MFT? Once your distance is set the stop can be flipped up and out of the way, eliminating any chance of trapping the material. I assume this comes with every MFT, mine did. Correct me if I'm wrong. It's part #488 564.
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Garry

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« Reply #6 on: November 11, 2007, 12:17 AM »

Why not just use the longitudinal stop that came with your MFT? Once your distance is set the stop can be flipped up and out of the way, eliminating any chance of trapping the material. I assume this comes with every MFT, mine did. Correct me if I'm wrong. It's part #488 564.

Not sure of the part #, but my LA cost $37 US.  I would think you would need 2 of these to keep the work piece square to the guide rail.
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Eli

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« Reply #7 on: November 11, 2007, 12:51 AM »

It would do the same thing Hergy, I would think you'd need two (not sure how many you have Garry), and it does not come with the table (unless it was a special deal).

How cool would it be to have another rail mounted low on the offcut side. Once set, it would be square, held front and back and able to flip out of the way as well. Extravagant, but cool. Maybe an extra set of hinges for an LR-SYS rail, so there's less gear overlap.
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Tinker

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« Reply #8 on: November 11, 2007, 09:40 AM »

Why not just use the longitudinal stop that came with your MFT? Once your distance is set the stop can be flipped up and out of the way, eliminating any chance of trapping the material. I assume this comes with every MFT, mine did. Correct me if I'm wrong. It's part #488 564.

This whole discussion is a great idea.

i have both the MFT 1080 and the 800.  Mostly, i use the 1080 and the guide bar for the 800 remains on the shelf unused.  i have tried several methods for ripping short, narrow strips and this discussion has given some good ideas.  I think that extra guide bar with its flip stop will now be put to good use. 

thanks guys

Tinker
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Jesse Cloud

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« Reply #9 on: November 11, 2007, 01:58 PM »

Why not just use the longitudinal stop that came with your MFT? Once your distance is set the stop can be flipped up and out of the way, eliminating any chance of trapping the material. I assume this comes with every MFT, mine did. Correct me if I'm wrong. It's part #488 564.
The longitudinal stop would work mostly, but the idea is to have a large piece from which you cut many small strips.  As the original piece gets smaller, there is not much of the mft fence left to provide a reference for squaring.  Trapping the pieces, unlike on a table saw, is not a problem.

Love the multiple guide rail idea!

Love that MFT.  I'm taking a class in which we are making a Krenov style coopered cabinet.  There was a discussion on how to safely but accurately cut a curved door on a tablesaw or bandsaw.  I just quietly thought to myself, this door is getting cut on my MFT with the TS55, no problem.  Next step is to make a sanding pad for the LS 130 with the concave curve in it, should save a lot of time!! 
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Hergy

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« Reply #10 on: November 11, 2007, 02:05 PM »

I  was wrong to assume that the longitudinal stop came with the table. Mine did, so it must have been a special promotion. I got my table about 3 years ago. As far as needing 2 stops, I have found that this is not necessary. By keeping the work tight against the horizontal rail, you are assuring squareness (assuming your table is set up properly). The workpiece is not going to move any more than it would with any other kind of cut since the pressure is downward on the rail. The purpose of the longitudinal stop is not to promote squareness, it's just a positioning stop. I also don't like the idea of having the cutoff "trapped" even though the chance of kickback may be low. I guess this comes from the way I have become accustomed to working with my TS over the years.

My order of work would be something like this:

1. First, use some scrap to set up your cut (width).
2. Lift the rail and slide your workpiece up to the longitudinal stop while keeping the workpiece tight to the horizontal rail.
3. Drop the rail and make your cut. I have found that it is not necessary to keep the longitudinal stop in place while making the cut.
4. Go back to step 2 and keep repeating etc. etc. till you've got the number of pieces you need.

Hope this makes sense. As always YMMV.


« Last Edit: November 12, 2007, 09:39 PM by Hergy » Logged
Eli

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« Reply #11 on: November 11, 2007, 03:36 PM »

Why not just use the longitudinal stop that came with your MFT? Once your distance is set the stop can be flipped up and out of the way, eliminating any chance of trapping the material. I assume this comes with every MFT, mine did. Correct me if I'm wrong. It's part #488 564.
I think that extra guide bar with its flip stop will now be put to good use. 
thanks guys

Tinker

Extra fence, or guide rail? Another fence could be rigged the same way, maybe the flip stop could keep the offcut from moving forward when cut.

I was planning on getting another 1080, maybe I'll get it complete with another guide rail. I was thinking, if you were to build a wooden auxiliary fence with some registration dowels, you could butt it right up to the aluminium one under the proper rail and cut right through it for your first thin strip. That should keep subsequent strips from shooting out the front of the cut.

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Tinker

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« Reply #12 on: November 11, 2007, 09:29 PM »

I did some fooling around today to see how the above idea would work.  I had thought at first the idea of having a fence out in front of the guide rail was a great idea.  Before today, i had experimented with an oposite proceedure using the MFS.

In that method, I set a narrow piece of wood same thickness as what I would be cutting.  That went directly against the guide bar.  This extends a little into open space beyond where the saw blade will go, thus getting cut off by blade with very first cut.  The purpose will be more obvious later.

Next, i placed the squared MFS against that strip of wood. This is place square to the guidebar/strip of wood combination.  The MFS is placed exactly at the distance from rubber edge of guide rail as what i want the ripped strips to be.  (I was able to rip repeatedly at about 3/32nds of an inch in this way)

When i placed the wide board to be cut into thin strips, the uncut board is fully exposed with only the keeper piece under the guide bar.  That thin a strip could create all sorts of havoc if there is no way to keep it contained.  I do not think it would remain stable if it were not contained some how.  that is where that thin strip against the guide bar comes into play. It becomes a stop to prevent slipping or becoming a projectile.  Not very desirable, even tho the direction of flight would be away from operator.  Since the thin strip gets cut at exactly the point of saw cut, it will always be there to contain each cutoff piece. 

I did not run my experiments to see how thin a piece I could work with on the uncut (fingers) side.

I think this method will work better than to keep the dimensioned pieces to the outside of the saw cut.  There is less moving of the guide rail to give enough room for setup each time.  There is always a piece of wood to the outside of the sawblade that is "free", that being the undimensioned piece of wood.  (I did not search, but I think John Lucas used much this same method with some wider cuts in one of his demos.  If so, that is pretty much where I got the idea, I just cut a whole lot thinner than he showed)

I was able to rip 6 pieces exactly equal in thickness. I did not cut any more from the piece of wood, as the uncut piece that remained was still wide enough for a future project.

Using this method, i do not have to figure how to contain the cutoff piece that is outside of the saw blade. For me, i find this to work better.

One of these days, I will get around to attacking the problem of installing pics with a post such as this.

Tinker

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Eli

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« Reply #13 on: November 11, 2007, 09:38 PM »

I like the sound of it. It was hard to get without several readings without pics. When you do get them, edit them right into this post and save yourself some writing.

Even one picture @ 5 o'clock low showing the TS55, guide rail, MFS, offcut (which is actually inside under the guide rail if I get you), and back fence.
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« Reply #14 on: November 11, 2007, 11:58 PM »

Forgive my ignorance,  but could the parallel guide (edge guide) be uses in conjunction with the guide rail?  Seems like this would be another viable alternative, if it can.  (a stop placed at the end of the cut could prevent the kickout?)
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Tinker

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« Reply #15 on: November 12, 2007, 05:47 AM »

I like the sound of it. It was hard to get without several readings without pics. When you do get them, edit them right into this post and save yourself some writing.

Even one picture @ 5 o'clock low showing the TS55, guide rail, MFS, offcut (which is actually inside under the guide rail if I get you), and back fence.

I think you have the idea.  Right now i am in my busy season trying to beat the closing in of wintry weather.  Once I'm back to normal wear & tear, I'll find time to fool around with the pics. 

Tinker
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Eli

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« Reply #16 on: November 12, 2007, 06:15 AM »

Forgive my ignorance,  but could the parallel guide (edge guide) be uses in conjunction with the guide rail?  Seems like this would be another viable alternative, if it can.  (a stop placed at the end of the cut could prevent the kickout?)

Yes? Not sure exactly which pieces parts you're talking about. Try it out, post a pic.
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Tinker

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« Reply #17 on: November 12, 2007, 06:44 AM »

Forgive my ignorance,  but could the parallel guide (edge guide) be uses in conjunction with the guide rail?  Seems like this would be another viable alternative, if it can.  (a stop placed at the end of the cut could prevent the kickout?)

Yes? Not sure exactly which pieces parts you're talking about. Try it out, post a pic.

actually, you do not need the MFS to line up for square.  A stright piece of wood under the guidebar will suffice.  I just never can find a scrap to meet my purposes.  I leave my MFS jig parts set up in parallelogram at all times so all i had to do is grab it.  that in itself makes that item worth the cost in time saved not looking/searching for just the right scraps.

I have tough day ahead. since I am a veteran, i will have to work twice as hard.  I'll see what i can do with pics at end of day if i don't collapse.  There must be more of something in a day these days.  When i was 38, i could go round the clock and be ready for more of same.  Now I'm 39 (for the 38th time) I can't even look at the clock without wanting to fall over.  BUT, for you, my friend, I'll give it the old college try  Cool

My problem with the pics is like with a friend of mine.  He is about the same age as me and one day he called to ask me if I knew anybody who could help him solve a problem with his computer.  He told me he is "technologically challenged" meaning he was in the same situation as I.  He knows how to punch the keys and that is about it.  I was doing a job (landscaping project) for him and i told him my son was going to be working there later in the day.  "Don't ask David.  He's only a little ahead of me in that area.  He will have his 8 year old son with him.  Ask him."   

Tinker
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Eli

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« Reply #18 on: November 12, 2007, 07:56 AM »

You old coot. Go to bed!  Grin

I was telling Garry to post pics, I wasn't trying to force you to do anything. Now I feel bad.
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Tinker

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« Reply #19 on: November 12, 2007, 10:11 AM »

You old coot. Go to bed!  Grin

I was telling Garry to post pics, I wasn't trying to force you to do anything. Now I feel bad.

Hey, are you still on USA time?  I was waiting for B&E's to cook (breakfast) when i last replied.  Just cause you and I live right next door to each other doesn't mean we are on same time schedule.  Just because you want to sleep all day doesn't mean the rest of us don't find something to do. 

Actually, i get the help started on the job, THEN go to sleep under a tree and wait for the leaves to come to me  Cool

Tinker
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« Reply #20 on: November 12, 2007, 05:57 PM »

If I understand correctly, Tinker's suggested technique is the same as was demonstrated to me last year by a Festool factory rep. at a tool show, except that he did not use an MFS.  He simply used a piece of MDF that was the same thickness as his stock to be ripped into narrow strips.  The key to safety of this technique is that the cutoff is trapped under the guide rail with its front end stopped by the MFT fence.  The rep. also demonstrated that it is easy to make a bunch of identical wedges using a scrap of MDF in which the side under the guide rail defines the wedge angle.  All you have to do is cut an acute angle from a scrap of MDF, then position the apex against the fence at the far end of the guide rail.  The wedge to by cut from wider stock will fill that space under the guide rail.

Dave R.
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« Reply #21 on: November 13, 2007, 12:55 AM »

Forgive my ignorance,  but could the parallel guide (edge guide) be uses in conjunction with the guide rail?  Seems like this would be another viable alternative, if it can.  (a stop placed at the end of the cut could prevent the kickout?)

Yes? Not sure exactly which pieces parts you're talking about. Try it out, post a pic.

I don't have the Parallel guide for my TS55 (Festool part # 491469), so I cant post pics. 

(you cant post pics without a parallel guide, maybe that's what Dave is doing wrong Grin)
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Tinker

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« Reply #22 on: November 13, 2007, 04:41 AM »

If I understand correctly, Tinker's suggested technique is the same as was demonstrated to me last year by a Festool factory rep. at a tool show, except that he did not use an MFS.  He simply used a piece of MDF that was the same thickness as his stock to be ripped into narrow strips.  The key to safety of this technique is that the cutoff is trapped under the guide rail with its front end stopped by the MFT fence.  The rep. also demonstrated that it is easy to make a bunch of identical wedges using a scrap of MDF in which the side under the guide rail defines the wedge angle.  All you have to do is cut an acute angle from a scrap of MDF, then position the apex against the fence at the far end of the guide rail.  The wedge to by cut from wider stock will fill that space under the guide rail.

Dave R.

Dave, that's basically what I am doing.  I had been using the angle guide bar as a stop for the most part, but would have to remember to back it off from the edge of the guide rail if i wanted to make a bevel cut.  I can usually find a scrap to use, so i just keep the guide bar back far enough from edge of guide rail that I don't have to worry. 

For cutting rails and styles and other narrow pieces, for the most part, even with bar set back, it is enough to capture the cut off piece and there is no worry.  I have made a few toys for my GS and sometimes parts get ripped pretty small.  that is when I need to use an extra piece of wood to trap the cutoff (actually the piece i want to save) piece.  The weight and non skid feature of the guide plate along with the short wood extension to the under side edge of guide bar all work together hold that saved piece.

I have not done a project where i had to cut a repeatable taper, or make repeatable bevel cuts in this way, but have played around with scraps.  the system works.  What is most important to me is that, even tho it maybe is not as quick as i can do with table saw, I think it is safer.  I do not even try to do such thin pieces on the TS as I find I can do with my ATF 55 on the MFT using the described method.  (I got the basic method from John Lucas's woodshop demos)  In the past, I usually did those tiny pieces on the Band  Saw, but then i had the problem of sanding and had to make jigs to hold the pieces.  With the ATF, I do not need to sand before gluing.

Tinker

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Eli

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« Reply #23 on: November 13, 2007, 05:36 AM »

........go to sleep under a tree and wait for the leaves to come to me  Cool
Tinker

I find a hammock greatly accelerates this natural process.
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John Stevens

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« Reply #24 on: November 13, 2007, 01:49 PM »

He simply used a piece of MDF that was the same thickness as his stock to be ripped

Yeah, when it comes to repeat rips with the Festool saws, it really pays to stick with several standard thicknesses for all projects.  When working with sheet goods, this is easy to do.  When working with "solid" wood, if you always plane to thicknesses that correspond to common sheet thicknesses and keep some sheet scraps handy, it really simplifies the "rigging and jigging" involved in many operations that use the guide rails, whether sawing or routing.  Sheets can also be laminated together to make other thicknesses.

Regards,

John
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Dave Rudy

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« Reply #25 on: November 15, 2007, 09:43 AM »

Forgive my ignorance,  but could the parallel guide (edge guide) be uses in conjunction with the guide rail?  Seems like this would be another viable alternative, if it can.  (a stop placed at the end of the cut could prevent the kickout?)

John Lucas has a demonstration IIRC of the parallel guide used to cut thin strips.  I think it is used without the MFT guide rail system.  In effect, as I understand it it just guides the blade at a specified distance from the edge of the workpiece.  Check woodshopdemos.com.
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« Reply #26 on: November 15, 2007, 09:48 AM »

If I understand correctly, Tinker's suggested technique is the same as was demonstrated to me last year by a Festool factory rep. at a tool show, except that he did not use an MFS.  He simply used a piece of MDF that was the same thickness as his stock to be ripped into narrow strips.  The key to safety of this technique is that the cutoff is trapped under the guide rail with its front end stopped by the MFT fence.  The rep. also demonstrated that it is easy to make a bunch of identical wedges using a scrap of MDF in which the side under the guide rail defines the wedge angle.  All you have to do is cut an acute angle from a scrap of MDF, then position the apex against the fence at the far end of the guide rail.  The wedge to by cut from wider stock will fill that space under the guide rail.

Dave R.

Basically, the reason for using the MFS as I understand it is that it is a perfectly straight edge, and is exactly perpendicular to its adjacent edge.  Therefore, it serves as a square and guide both at the same time.

BTW, there is a reason for doing it this way (with the guide under the guide rail rather than outboard).  The smoothest cut is to the side under the guide rail.  Putting the guide outboard, as Jesse suggested, has the disadvantage of placing the more splintered cut on the keeper side of the workpiece.  Tinker's original way presents the finished piece with two finished edges.

How significant do you think that is?
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« Reply #27 on: December 14, 2007, 07:55 AM »

What is most important to me is that, even tho it maybe is not as quick as i can do with table saw, I think it is safer.  I do not even try to do such thin pieces on the TS as I find I can do with my ATF 55 on the MFT using the described method.  (I got the basic method from John Lucas's woodshop demos)  In the past, I usually did those tiny pieces on the Band  Saw, but then i had the problem of sanding and had to make jigs to hold the pieces.
Tinker

Wow, arn't we making a big deal out of a really simple process? (I'm not trying to start a war here).   Grin

The TS is so much faster for this kind or work.  I teach teenagers to do this every year and we cut thousands of strips 1/8" to 1 1/8" wide and I've never had an accident, incident or near-miss.  I also cut the materials for our construction classes and probably cut over 50K 3/16 wide pieces each year with no problems.   Make a good push stick out of soft pine, and you can run it right over the blade as long as your hand is steady.

OK, where's my helmet?  Wink

Steve
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« Reply #28 on: December 14, 2007, 12:05 PM »

Wow, arn't we making a big deal out of a really simple process? (I'm not trying to start a war here).   Grin

The TS is so much faster for this kind or work.  I teach teenagers to do this every year and we cut thousands of strips 1/8" to 1 1/8" wide and I've never had an accident, incident or near-miss.  I also cut the materials for our construction classes and probably cut over 50K 3/16 wide pieces each year with no problems.   Make a good push stick out of soft pine, and you can run it right over the blade as long as your hand is steady.

OK, where's my helmet?  Wink

Steve
Steve,

It's a big deal for those of us (like me) who do NOT have a table saw.   Worksite saws like the Bosch, Makita, and Dewalt might work fine, but I don't have one of those either.  Also, some are pretty heavy when set up with a nice stand like the Bosch or Rousseau stands.  That's not a good thing for guys with bad backs.

The "big deal" is that we're trying to leverage our Festool tools as much as possible.  The "outer limits" of Festool tools is still unknown in most cases.   Jesse's simple, elegant solution is a great example of testing those limits.  It combines quick setup, dirt cheap cost, usable accuracy, and max portability into one simple solution.  To me, that's a VERY big deal.

Five years ago (even two years ago), it was common wisdom that everyone MUST have a tablesaw to work with wood.   Now (in 2007), a tablesaw might be the best option for some people in some situations, but it is NOT mandatory for everyone in every situation.   For example, I still read questions on other forums like, "What's the best way of hoisting a full sheet of 3/4" ply on to my tablesaw to cut it down?"  (Talk about being in a rut!)  My response is typically, "You're asking the wrong question!"  The better question is, "What's the best way to break down my sheet goods?"   (A couple sheets of pink foam insulation on the floor or on a low, cheap cutting table can work wonders!)

If you're cutting 50,000 strips of wood per year at a single site, then a tablesaw is probably the best option.   If you're cutting 50 strips of wood at a worksite 3 times a year, then lugging a tablesaw around (even a portable tablesaw) may not be worth it.  Maybe an MFT plus TS55 is a better option.   Frankly, using a $3 piece of aluminum angle for the few times I need to make repeated wood strips seems like a MUCH superior option to me.

Bottom line - If we don't test the limits, we'll never improve our skills and use these tools to their limits.   There is a lot of merit in sticking with the old way of doing something.  However, we don't know whether the old ways are better than the new ways unless we explore the new ways!  THEN, we decide which is best for a given situation.   Grin

Regards,

Dan.
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iggy07

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« Reply #29 on: December 14, 2007, 07:42 PM »

This has been a very informative thread! I particularly liked the last messages from Steve and Dan. And, of course, both are right!

With the proper equipment, a high-throughput requirement, and a lot of experience, certainly Steve can accomplish his goal quickly, easily, and safely as he describes. OTOH, I don't have a table saw either, and I'll NEVER need to turn out that many pieces of anything in my lifetime. It is fascinating to learn how the 'ideal' equipment, and method, changes with the knowledge, skills, and economies of scale from one situation to the next.

ejg
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