@MarcV
 
Thank you for posting this video! 




Moderator note...... video removed due to safety features (blade guard) missing.

Thanks for posting this video. Great to hear a positive  review on the Kapex.

You may say "I hear of wayyyy too many bad Kapex problems... but seriously, when was the last time any of us ever posted "Just checking in. My Kapex is just working fine today." My point is, we hear of all the problems and complaints, but hardly anybody posts when things are working fine.

Polls were disabled in the software years ago due to the fact that spammers were flocking to that feature and because so many polls were poorly developed.  Editing a poll after people started posting in the thread became difficult to do and could have been viewed as altering the voting.

Peter

Having been a moderator on a forum before and tracking all users, when they joined, when they quit, when the posted first, how many posts they made and last post and looking at the trends of there posts and I can tell you from my experience that 95 percent of the folks the own the Kapex probably don't visit this site if it is working properly.

If someone that moderates this site had access to the number of all individuals that own festool products and those that are actually register at this site, you would most likely see a lot missing in action.

We had 9000 register user on the group I helped moderated and polls would only attract about 20-30 even when we offered a give away.

 Of the 9000 members that joined less than 400 ever posted and less than 50 were regular posters.  When we sent out a forced email to all the register user telling them we were verifying users that wanted to stay as members we got roughly 60 response if I remembered correctly. 

People joined before they purchased to asked questions or just browse for peoples experience or joined after they purchased to search for help and if they did find their answer they would post once or twice and would disappear. When an upgrade came along or they wanted to get into the more advance features of the product, they might return, ask a question and then disappeared again for years.

So unless Festool were to send out a questionnaire to all currently known owners of the Kapex, the poll would not tell you a whole lot. You would only be getting a small sampling of happy users and a larger sample of the unhappy users.

PS I have one and use it almost every other day and have no issues with mine. (other than the oil leak issue.)

I liked the review, just a regular working guy saying what he likes and what he doesn't like.    I also loved the adult language...refreshing for a change in this day and age. 

I liked the review too, even though I don't like the saw.

Not everyone registers their tools.   I've never registered my tools upon purchase in 20 something years. So it's not likely they know what I own. They'll have records of the ones Ive sent in for service but those are very few and I don't even own most those anymore. 

Not knowing the difference between a miter and a bevel makes me question the source a bit though.

That more people don't come round to say how great and wonderful their Festool _________ is , isn't surprising.  Where do think the term fanboy germinated from
?  I like that this isn't a mutual admiration society.

Hmm, maybe this is a spoof thread, I don’t know.

I didn’t watch the video throughout, but to my mind picturing this machine in its damaged/modified/dangerous state is inappropriate and irresponsible.  If I lost the blade guard, I would get it repaired.

(I’m an early Kapex adopter and very happy with the machine).

Sorry

If I lost the blade guard, I would get it repaired.

I believe in the video, he said he'd already gone through 2 of them.

Had to remove the video. I am sure people can find it if they want to. 



Seth

I know that Seth has some other things going on and might not be able to visit and answer but I strongly suspect that the removal is because of modifications to the saw shown in the video including the removal of the manufacturer supplied blade guard as mentioned by others here in this thread.

Peter

I don't understand the reasoning of deleting the video. I posted it to show that not all Kapex burn up prematurely. If I violated some forum rule I apologize. Personally I think that the Kapex problems are not as bad as they appear. I think there is a certain number of all tools that fail prematurely, and those are the people that post about it. Its not a accurate depiction of the tools reliability. If you google any saw such as "dewalt miter saw burn up" you will find complaints. Every saw has people posting about problems. Kapex problems seem worse though because its a $1500 saw and for that money you don't think that should happen. If I had to guess the problems are due to people using extensions cords, not using good outlets, running the saw through the vacuums, and depriving the saw of the amps that it needs, which could lead to premature motor problems. Just my personal guess and I don't have any evidence to back that up.

     Yes, as Peter said and as noted in the posts that the video was removed from, it was taken out for showing and condoning operating the saw without the blade guard.

     Otherwise though it is an awesome real life , real use video. And as you say demonstrates that not all Kapex burn up, and that they don't need to be babied, and that they will cut more than just trim. And that Kapex clearly gets    really   used .................  a lot.

   Wish it could left for easy viewing. Thanks for posting it regardless of it's removal.

Seth

     

I know that Seth has some other things going on and might not be able to visit and answer but I strongly suspect that the removal is because of modifications to the saw shown in the video including the removal of the manufacturer supplied blade guard as mentioned by others here in this thread.

Along the same reasoning videos that show CMS-TS or CMS-OF (with something else that 1010) in use would also need to be removed as they show use that is not supported by festool.

I question that stance.

Wouldn't it be better to edit the post in question with some big(ger) letter red text warning about the practice in question - preferably with the reasoning about why this is a bad idea? That would IMHO give a better learning result to others than trying to hide the ugly truth of what's going on in the real world.

It can be a good idea to show how things are not to be done: you might concur should you know the
Best ever work security educational for operating forklifts
(WARNING: depicts quite some accidents quite graphicly, splatter movie style)


I'm sure that any forklift driver that saw it will keep the shown do-nots better in memory than what they should have learned from some dry flyer...

Maybe it would be good to show unsafe practices with warnings, maybe not.  Festool has chosen to avoid showing them as much as possible.

Maybe it would be good to rethink that policy and instead add a warning (citing possibly existing regulations) and a reminder that the Festool Service Department is there for the user to fix such problems quickly and for a reasonable cost.

Festool moderators are the last kind of job (paid or unpaid) on earth I would ever take on.

Quote from: MarcV on December 02, 2017, 11:13 PM

If I had to guess the problems are due to people using extensions cords, not using good outlets, running the saw through the vacuums, and depriving the saw of the amps that it needs, which could lead to premature motor problems.

I hope none of these speculated reasons were what caused the Kapex problems we have seen in this Forum. Many mitre saws, not just Kapex, are used under such conditions in real life. I could not remember not using my Dewalt with an extension cord which was sold after I got the Kapex. That saw was at least 6 or 7 years old.

Is there a warning in the manual that says we should not use the Kapex with an extension cord? I have been using mine with an extension cord and will stop the practice if indeed the saw must be plugged directly into a wall socket.

I am just basing my speculation on a discussion I saw a while back on instagram. There is a Canadian Carpenter on their that goes by "toolaholic" that talks about amperage loss through extension cords and not optimal power outlets. This loss is magnified when powering the tool through the vacuum because the vacuum is pulling 10-13 amps to run and the Kapex is pulling 13 Amps at the same time. It doesn't mathematically make sense that a normal 15 amp circuit can supply this. It has to be starving the Kapex motor which could lead to premature motor death. I always thought it was odd that the CT vacuums state "To reduce risk of fire, only connect a tool rated 3.7 amperes maximum to this receptacle." To me that means that the Sanders and smaller tools are the only ones designed to be plugged directly into the vacuums. I am not a electrician nor am I an expert on motors so I look forward to responses from people that know much more than me.

Here is the Instagram link to the discussion for anyone interested: https://www.instagram.com/p/BElZK4OExFE/

Thanks both for sharing the stories.

Could any electricians or EE here please chime in on this?

I have been using my Kapex with the auto switch -- this kind: http://www.leevalley.com/en/wood/page.aspx?p=63013&cat=1,42401,72660 -- and the vacuum on an extension cord (15amp). I can use both switch cords in separate circuits if it is necessary.

I just checked the manual and found this:

Never use an extension cord that is damaged, including cuts, exposed wires, or bent/missing prongs. Damaged extension cords increase the risk of fire or electric shock.
► Use only extension cords rated for the purpose.
► Use only extension cords rated for the amperage of this tool and the length of the cord. Using too small of an extension cord can cause the cord to overheat.
Extension Cord Ratings
Cord Length
Size (AWG)
<25 Ft.
14
25-50 Ft.
12
50-100 Ft.
10
>100 Ft.
Not recommended

It appears the extension cord advice is about risk of fire or electric shock, but not about potential damage to the motor.

If using the Kapex offsite fed from my CT26 I will only feed it either directly from a 20A 120V outlet or if an extension cord is needed I only use a 50' 12AWG heavy duty extension cord.  If a 20A circuit is not available I feed the Kapex from a separate 15A circuit than the CT26 and manually control the vac.  In my normal shop setting it is plugged directly into a 20A 120V outlet and chip collection is handled by a stationary dust collector.

Your scenario certainly matches the physical symptoms of my original fan.  The question is however, did the overheating of a new fan come from a lack of oil, or did the use of extension cords somehow create the overheating, which then burned off the oil that was there, that then led to the fan seizing?

I went and looked at my new fan (same model as the old), and sure enough, in raised letters, it explicitly states to not use extension cords, which i did  (that will teach me to just plug something in without reviewing the owners manual).
However, I still don't understand the reasoning or science behind the idea of an extension cord damaging an electrical motor (and this was an expensive heavy duty 20amp extension cord of no more than 25ft., I was using).

If your extension cord consists of a thick enough (literally, not in the strange AWG sytem where a higher number equals less metal per meter) wire so it dosn't work as a space heater (or a lamp, in case you overdo it) and has a reasonable length there should be zero issues with using one.

The note about not using extension cords usually is to combat people who chain a whole bunch of them together (blissfully ignoring that each connector also introduces some resistance) or simply use a spooled up extension cord when they don't need the whole length.

http://www.calculator.net/voltage-drop-calculator.html should answer your question about what will effectively reach your load.

I don't know the tolerances for power in the US - but where I live it's 230V +/– 10% so all machines should be able to digest anything between 207 and 253 volts without problems, one would need quite a long correctly (or a short way under-) dimensioned cord to pull the voltage down far enough to cause issues.

So a fan should not die because it's getting some% less V, I would more suspect that it's one of these:

• One of the windings of the motor simply broke, turning it into an open circuit. Possible in case the field packet is badly made (not dipped so the wires can move individualy) and the machine was exposed to vibration. You can test for this (and the next) by measuring (unplug first!) the resistance of the motor windings.
• One of the windings of the motor lost insulation, shorted and melted itself open. Same effect as before but with a detour of hearing *puff*, seeing smoke (and possibly a tripped breaker). See above for diagnosis.
• Same as before, but it melted itself short-circuit. Same as before but should yield a consistently tripping breaker. See above for diagnosis.
• Or it could be that vibration simply broke a soldered joint, so the power no longer arrives where it should be. A multimeter might answer this.
• In case it's a 3-phase motor wired with a capacitor to work on a single-phase connection (many fans are, so they don't need brushes): most likely (as they, again, got the cheapest stuff they could source) the cap died so the magnetic field in the motor no longer turns but only oscillates - should be cheaply fixed by replacing the capacitor. You can test for this by manually spinning it without and with power (careful with your fingers in case it decides to start running), in the latter case you'll feel increased resistance against turning it.
• In case the motor has brushes: possibly they're simple worn.
• The bearings in it were the cheapest B-grades they could get so these simply gave up, increasing friction till the torque generated by the motor was no longer enough to overcome it. Could be easily tested by manually spinning the (unpowered) fan and, should you find unreasonable resistance, possibly fixed by replacing (or oiling) the bearings.

Quote from: McNally Family on December 03, 2017, 09:52 PM

Your scenario certainly matches the physical symptoms of my original fan.  The question is however, did the overheating of a new fan come from a lack of oil, or did the use of extension cords somehow create the overheating, which then burned off the oil that was there, that then led to the fan seizing?

I went and looked at my new fan (same model as the old), and sure enough, in raised letters, it explicitly states to not use extension cords, which i did  (that will teach me to just plug something in without reviewing the owners manual).
However, I still don't understand the reasoning or science behind the idea of an extension cord damaging an electrical motor (and this was an expensive heavy duty 20amp extension cord of no more than 25ft., I was using).

If your extension cord consists of a thick enough (literally, not in the strange AWG sytem where a higher number equals less metal per meter) wire so it dosn't work as a space heater (or a lamp, in case you overdo it) and has a reasonable length there should be zero issues with using one.

The note about not using extension cords usually is to combat people who chain a whole bunch of them together (blissfully ignoring that each connector also introduces some resistance) or simply use a spooled up extension cord when they don't need the whole length.

http://www.calculator.net/voltage-drop-calculator.html should answer your question about what will effectively reach your load.

I don't know the tolerances for power in the US - but where I live it's 230V +/– 10% so all machines should be able to digest anything between 207 and 253 volts without problems, one would need quite a long correctly (or a short way under-) dimensioned cord to pull the voltage down far enough to cause issues.

So a fan should not die because it's getting some% less V, I would more suspect that it's one of these:

• One of the windings of the motor simply broke, turning it into an open circuit. Possible in case the field packet is badly made (not dipped so the wires can move individualy) and the machine was exposed to vibration. You can test for this (and the next) by measuring (unplug first!) the resistance of the motor windings.
• One of the windings of the motor lost insulation, shorted and melted itself open. Same effect as before but with a detour of hearing *puff*, seeing smoke (and possibly a tripped breaker). See above for diagnosis.
• Same as before, but it melted itself short-circuit. Same as before but should yield a consistently tripping breaker. See above for diagnosis.
• Or it could be that vibration simply broke a soldered joint, so the power no longer arrives where it should be. A multimeter might answer this.
• In case it's a 3-phase motor wired with a capacitor to work on a single-phase connection (many fans are, so they don't need brushes): most likely (as they, again, got the cheapest stuff they could source) the cap died so the magnetic field in the motor no longer turns but only oscillates - should be cheaply fixed by replacing the capacitor. You can test for this by manually spinning it without and with power (careful with your fingers in case it decides to start running), in the latter case you'll feel increased resistance against turning it.
• In case the motor has brushes: possibly they're simple worn.
• The bearings in it were the cheapest B-grades they could get so these simply gave up, increasing friction till the torque generated by the motor was no longer enough to overcome it. Could be easily tested by manually spinning the (unpowered) fan and, should you find unreasonable resistance, possibly fixed by replacing (or oiling) the bearings.

Well, I asked for reasoning and science, and got it!  Thanks for the in-depth response!

After following this thread, I decided to change the way I used my auto switch with the Kapex and the shop vac (http://www.leevalley.com/en/wood/page.aspx?p=63013&cat=1,42401,72660)

To play safe, I now use the 15 to 30 amp set-up (shown on the right in the image below):

http://www.leevalley.com/en/images/item/Woodworking/Assorted/03J6210v1b.jpg