Author Topic: Arts and Crafts Lamp Repro  (Read 2572 times)

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Offline ear3

  • Posts: 3295
Arts and Crafts Lamp Repro
« on: January 03, 2017, 08:45 PM »
A few years ago my wife got an arts and crafts yoke shaped lamp, and has been asking me ever since to make a reproduction:

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I finally got around to it after Christmas.  I figured it was a great project to push my hand tool skills a bit further, and also to break in my new bench, which I outfitted with the Benchcrafted tail and leg vises.

I started with a piece of 8/4 white oak, and used the tracksaw and lunchbox planer to get the pieces to rough size.  Since I was following the original, which had fairly haphazard grain selection -- and since it will eventually be stained dark --  I didn't really spend a lot of time on grain matching, but basically just took what my stock gave me.  So I ended up with quarter sawn on the cross piece of the yoke and rift sawn on the vertical.  All the final sizing was done with the jack plane:

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I'm getting a better producing a square edge with the hand plane as well:

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Here are the pieces for the top: the vertical has a taper on all four sides, but I waited to plane the taper on the front and back until I had decided how to fasten everything together.  I also used the jack plane to create the beveled edges on the base, but I forgot to take pictures of that

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The way the original is wired is that there are dadoes cut along the sides of the vertical and on the underside of the cross piece, which are then plugged with thin wood strips.  I decided just to stick to the original design and so used the router plane with a 3/16" blade to make the channels:

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It would have been quite difficult to rout the cross piece without the leg vise.  I had a little bit of trouble with the router plane -- not sure if there was some fence slippage, but the opening of the channel was slightly larger than the bottom, which meant the plugging strips have a pretty loose fit, and I might go back and use filler to treat the gaps.

I put two holes at each end of the crosspiece so the cors could come up and through the threaded insert

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I then cut some strips from some scrap white oak, then used the planer to get them almost flush -- saving the final flushing for the sander

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Here's everything with the lamp cord inserted

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I used a spokeshave to create the deep chamfers on the sides of the vertical, and then got everything wired up and ready for assembly.   I used normal lamp cord for the hidden wire, and some twisted nylon covered wire (purchased along with the bulb sockets and plug from an online antique lamp supply company) to run from the lamp itself to the outlet.  The wires were connected in a mortise I dug out with a forstner bit in both the small rectangular base to which the vertical was first attached and then larger beveled base.

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For the joinery, or lack thereof, I simply followed my model and used screws to anchor both the crosspiece and the base to the vertical.  The ones on top are hidden in any case by the small beveled strips glued on top of the crosspiece.  I had thought about doing dominoes, or even a traditional mortise and tenon, but I was worried about complicating the wire installation.  Here's the end result: 

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The only departure from the original is that I switched the grain direction on the feet which now runs perpendicular to the grain on the base, rather than parallel.  Looking at it now, parallel probably would have looked better, but oh well -- the dark stain will ease the transition.  The lamp works -- I made sure to test it before finalizing everything.  Just deciding now on what type of dark stain to go with, and whether I should fill the gaps in the dado plugs.  I'll post a picture later of the finished piece all lit up.
« Last Edit: January 03, 2017, 08:53 PM by Edward A Reno III »
Kapex KS 120 w/UG Cart and Extensions • CXS Set • T18+3 w/Centrotec Installer's Set • PDC 18/4 • TS 75 • TSC 55 • HKC 55 w/250, 420 and 670 FSK rails • Carvex 420 w/Accessory Kit • Domino 500 Set • Domino 700 XL • OF 2200 w/Base Accessory Kit • OF 1400 • OF 1010 • MFK 700 EQ Set • LR 32 • MFS 400 w/2000, 1000, and 700 extensions • Rotex 90 • Rotex 150 • LS 130 • ETS-EC 150/5 • ETS 150/3 • Pro 5 LTD • RTS 400 • RAS 115.04 • DX 93 • RS 2 • HL 850 • Vecturo OS 400 • CT 26 w/Long-Life Bag • CT Sys w/Long-Life Bag • MFT/3

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Offline ear3

  • Posts: 3295
Re: Arts and Crafts Lamp Repro
« Reply #1 on: January 03, 2017, 09:23 PM »
Just a few more pics of the details.  First how the underside of the crosspiece looks:

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as compared with the original:

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And then the wire entry point:

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compared with the original:

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And finally, proof that the sucker works:

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Kapex KS 120 w/UG Cart and Extensions • CXS Set • T18+3 w/Centrotec Installer's Set • PDC 18/4 • TS 75 • TSC 55 • HKC 55 w/250, 420 and 670 FSK rails • Carvex 420 w/Accessory Kit • Domino 500 Set • Domino 700 XL • OF 2200 w/Base Accessory Kit • OF 1400 • OF 1010 • MFK 700 EQ Set • LR 32 • MFS 400 w/2000, 1000, and 700 extensions • Rotex 90 • Rotex 150 • LS 130 • ETS-EC 150/5 • ETS 150/3 • Pro 5 LTD • RTS 400 • RAS 115.04 • DX 93 • RS 2 • HL 850 • Vecturo OS 400 • CT 26 w/Long-Life Bag • CT Sys w/Long-Life Bag • MFT/3

Offline deepcreek

  • Posts: 637
    • TimberFire Studio
Re: Arts and Crafts Lamp Repro
« Reply #2 on: January 03, 2017, 11:26 PM »
Very fine craftsmanship as always!
Joe Adams
TimberFire Studio
Houston, Texas

http://www.facebook.com/timberfire

Offline charley1968

  • Posts: 488
Re: Arts and Crafts Lamp Repro
« Reply #3 on: January 04, 2017, 10:51 AM »
Likee!
Just for today..

Offline Holmz

  • Posts: 3911
Re: Arts and Crafts Lamp Repro
« Reply #4 on: January 04, 2017, 12:50 PM »
The light of the Tau.
It looks looks nice.

Offline neilc

  • Posts: 2147
Re: Arts and Crafts Lamp Repro
« Reply #5 on: January 04, 2017, 06:46 PM »
Nice work, Edward! 

Offline ear3

  • Posts: 3295
Re: Arts and Crafts Lamp Repro
« Reply #6 on: May 25, 2017, 03:34 PM »
Finally got around to finishing it.  Decided to use the Surfix after hearing some good things.  I like how rich the color is after 2 coats:

Kapex KS 120 w/UG Cart and Extensions • CXS Set • T18+3 w/Centrotec Installer's Set • PDC 18/4 • TS 75 • TSC 55 • HKC 55 w/250, 420 and 670 FSK rails • Carvex 420 w/Accessory Kit • Domino 500 Set • Domino 700 XL • OF 2200 w/Base Accessory Kit • OF 1400 • OF 1010 • MFK 700 EQ Set • LR 32 • MFS 400 w/2000, 1000, and 700 extensions • Rotex 90 • Rotex 150 • LS 130 • ETS-EC 150/5 • ETS 150/3 • Pro 5 LTD • RTS 400 • RAS 115.04 • DX 93 • RS 2 • HL 850 • Vecturo OS 400 • CT 26 w/Long-Life Bag • CT Sys w/Long-Life Bag • MFT/3

Offline Vondawg

  • Posts: 165
Re: Arts and Crafts Lamp Repro
« Reply #7 on: May 25, 2017, 05:34 PM »
Very nice ! This was getting so authenticity detailed, I thought you were going to 'fume' it LOL
There are no mistakes....just new designs.

Offline ear3

  • Posts: 3295
Re: Arts and Crafts Lamp Repro
« Reply #8 on: May 25, 2017, 06:29 PM »
I actually did a test run on fuming last year.  Ugh -- you definitely need to set up a strong fan in advance blowing that stuff away from you.  Even with care and a respirator I got a lungful of ammonia toxicity that sent me reeling.  And it didn't give me a consistent dark shading I was going for, so I decided to leave that process to the professionals.


Very nice ! This was getting so authenticity detailed, I thought you were going to 'fume' it LOL
Kapex KS 120 w/UG Cart and Extensions • CXS Set • T18+3 w/Centrotec Installer's Set • PDC 18/4 • TS 75 • TSC 55 • HKC 55 w/250, 420 and 670 FSK rails • Carvex 420 w/Accessory Kit • Domino 500 Set • Domino 700 XL • OF 2200 w/Base Accessory Kit • OF 1400 • OF 1010 • MFK 700 EQ Set • LR 32 • MFS 400 w/2000, 1000, and 700 extensions • Rotex 90 • Rotex 150 • LS 130 • ETS-EC 150/5 • ETS 150/3 • Pro 5 LTD • RTS 400 • RAS 115.04 • DX 93 • RS 2 • HL 850 • Vecturo OS 400 • CT 26 w/Long-Life Bag • CT Sys w/Long-Life Bag • MFT/3