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Author Topic: Spalted Walnut and Blackwood box WIP  (Read 1611 times)
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Rob McGilp

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Location: Slightly right of Genghis Kahn
Member Since: Apr 2007
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« on: March 27, 2009, 06:18 PM »

So, here's the start of a box as stated above.
The dimensions of the box are
a) Internal: 220mm x 320mm
b) External: 252mm x 352 mm.
The box is designed to accommodate A4 paper, or to be set up as a Jewelry or desk box.

The sides are Spalted Brazilian Walnut (AKA Ipe) and the base is Tasmanian Blackwood.

The sides were thicknessed to 16 mm then mitred using a Kapex SCMS.

Trenches for the base were cut using a Domino with a 5 mm cutter. Cuts were performed by using the maximum cut width and overlapping each plunge to avoid a "wavelike" base to the trench.

The Blackwood base was made from off cuts glued together and thicknessed to 4.98 mm.
The internal surfaces of the box and the base were sanded using an ETS150/3 using 80,100,120,150,180,240 and 400 grit, then oiled to saturation with Wattyl Scandinavian oil and then wet sanded using 400 (the same disk as used previously), 500, 800, 1200, 1500, 2000 and 4000 grit, then wiped with a clean cotton cloth.

The box was then assembled. During glue up, band straps were used to hold the pieces in place. Squareness was checked using diagonal to diagonal.

After glue up, the external surfaces of the box were sanded and oiled as stated above.

Fig #1 shows two of the panels, one sanded to 400g and the other after oiling and wet sanding.
Fig #2 shows the assembled body of the box with the Blackwood base visible.

Regards,

Rob


* Guess.jpg (78.91 KB, 800x384 - viewed 157 times.)

* Ipe_2.jpg (79.29 KB, 800x600 - viewed 229 times.)
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CharlesWilson

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Location: Newington, CT
Member Since: Jan 2007
Posts: 419



« Reply #1 on: March 27, 2009, 08:50 PM »

Real nice, Rob!  I suppose you just had those pieces of wood lying about in your wood bin, and thought you might be able to make something of them. You really have an eye for beautiful and exotic woods.

I would like to take a gander at your discard pile.

Charles
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Charles Wilson
Rob McGilp

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Location: Slightly right of Genghis Kahn
Member Since: Apr 2007
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« Reply #2 on: March 29, 2009, 12:14 AM »

...and with it's lid. Shows how variable Blackwood can be!

The lid consists of 4 Blackwood panels, dominoed together with 5mm dominoes, then sanded and oiled as above.

The lid was trimmed using a TS75 to square the timber.

Regards,

Rob


* Ipe_3.jpg (79.83 KB, 800x600 - viewed 113 times.)

* Ipe_4.jpg (67.88 KB, 800x600 - viewed 108 times.)
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