2mm question [solved]

burp110

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Jun 9, 2015
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I recently completed a bench using dominos. but when i placed the completed bench on the floor, i realised that the only 2 legs touches the floor and the bench rocks. the bench top i used was slightly warped/twisted which led to my problem.

to solve the matter, i need to shave 2mm off one of the legs. the bench legs are made of 48mm x 48mm tropical hardwood. anyone has a good idea how to do that?
 
Carvex only joking.

Someone will be along in a minute.

In the meantime, if it were me, and I'm not the sharpest tool in the box, I'd be trying a rotex on it after scribing it all round the leg. Just gone through that very process on some old oak furniture my wife insists on buying from a local auction.

Or, pop a rail across it and track saw it away in a jiffy, which I have also done using the quick clamps to hold it in place with some other stock strapped to it.
 
Add 2mm felt pad to the short legs. Easier to do and easier to change if the wood in the bench continues to change with use.

Seth
 
Well I would not be afraid to try the Carvex as I have made some very slender cuts but 2 mm is just a dash too small. If it were 3 mm then I would have a go,

With my tool set I would pick my larger Japanese pull saw which is easy to control in order to produce a perfect right angle cut. It is not an expensive saw, made by Irwin and sold by Screwfix - neither of whom answer my emails when I ask for marketing information - hence they do not feature in any of my videos.

Failing that and wishing to do it quickly and painlessly use the TS55 with a guide rail. Set the rail across the legs with the sacrificial splinter guard flush with a good leg and 2 mm into a "bad" leg. Do the cut and repeat for the other side.

If those options are not good enough create a 2 mm slither of the same material and stick it on the shorter legs - there is no harm in lateral thinking ! (just seen Seth's post which was fired off while I was typing - felt? Come on Seth)

Peter
 
I would build a ply box that sliped over the leg. allow it to stick out about an inch or more. then get a bearing guided flush trim bit in the router.
the bearing will stop the bit cutting into the box . bottom out the cutter then set the depth stop to 2mm and rout off the excess .

don't be afraid. the worst that will happen is you end up with a coffee table
 
thanks for all the tips.

in the end, i muscled up some courage and used the tracksaw + track. i made sure to use clamps wherever possible. shaved just slightly under 2mm off the naughty leg. ended up rather well.
 
burp110 said:
thanks for all the tips.

in the end, i muscled up some courage and used the tracksaw + track. i made sure to use clamps wherever possible. shaved just slightly under 2mm off the naughty leg. ended up rather well.

Good one. and saved 3 peiece of felt too!  [wink]
 
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