Dont do what I did

joiner1970

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Jun 13, 2007
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I used my TS55 today to cut 45 degree angles on two sides of a sheet of M/R MDF as I ran the saw along on the second mitre I didnt notice that the cable was dragging along the last 45 I had cut this made a very good job of slicing the cable almost to the copper WHOOPS :o

Oh and yes I do have the thingy that goes on the rail and guides the cable and hose but didnt have it on at the time.

Anyone know if you can take of the plug it from the end and replace the cable ? Its either that or I just tape it up.
 
joiner1970 said:
I used my TS55 today to cut 45 degree angles on two sides of a sheet of M/R MDF as I ran the saw along on the second mitre I didnt notice that the cable was dragging along the last 45 I had cut this made a very good job of slicing the cable almost to the copper WHOOPS :o

Oh and yes I do have the thingy that goes on the rail and guides the cable and hose but didnt have it on at the time.

Anyone know if you can take of the plug it from the end and replace the cable ? Its either that or I just tape it up.

Or, you could buy a new cord, a crazy idea, I know.  ;D
 
Most of us have a box full of extra plug it cords.  I'll bet you could pick one up cheap with a classified ad.... ;)
 
Do you know how much the cords cost here in the UK they are around ?20 plus postage $40 plus shipping, I bet you guys get them for $5 over there.  :)

Also its a nearly new cable I will just tape it up for now and when I am in the dealers next I will try and pick one up.

Well I will know better next time I make a mitre cut  :( I will use the deflector on the rail.
 
The deflector is still no guarantee.  Depending on how you are set up with hose & cable from your CT, the two do not always stay within that shallow guiding channel. 

i have not managed to cut a power cable while working in my shop, but there were the occasional dings when i was a mason, especially when doing form work.  Cuts were made from all sorts of angles and the cord was almost never from same side of you for more than two or three cuts in a row, especially when trying to make footing forms conform to very rough ground.

the most exasperating mess up for me was not cutting an electric cable, but a rope.  At the time, I was already out of the mason and construction trades, and into landscaping biz.  My first crew was a bunch of HS lads who i had observed for many years as I had coached them thru many levels of soccer, and then watching the boys on my son's wrestling team for his last two years of HS.  I knew which kids i would like to have working for me long before they even knew there was such a thing as work.

They were a hard working crew and full of fun.  they learned quickly.  I moved them around to different types of project on a two or three week rotation so they could all learn as much about all aspects of the operations as possible.  Also, with HS boys, it was important they did not become bored.  The work became fun as much as it was a job and several of the boys kept coming back after they were in college>>> and still had fun.  One of the young men, who by time of the happening i am about to relate, had left for college and i had not seen him for several years, as he and his familly had moved to another state.

one day, as i was on my way home on the interstate, i was passing another truck when i happened to notice the man who had left several years before to go to college and never returned.  We spotted each other about the same time, waved, but with traffic, we had to go our separate ways.  That evening, the young man (we'll call him Charlie for story purposes) called me and asked if he could come to work as he was back in the area.

Charlie was one of the strongest and hardest workers i had had with me of that original crew.  He was a bull, so to speak.  It turned out that he had majored in landscaping and LS design while in college and was hoping to get a good fulltime job for advancement oportunities.  I had told him there was not much chance for advancement working for me, as i was in proccess of winding down my operation.  I would, however, like very much for him to put in whatever time he wanted until finding something better.  He accepted.

The very first job I took him to was a small clearing job where i had to take down some lrge trees that were overhanging a house.  I had to put a rope high up and using tractor and block&tackle (pulleys and rope) to pull in oposite direction of lean.  It was a bit dangerous and i felt my usual 1/2" ropes would not be stong enough.  I had never used nylon rope before, but decided this was the job to try one out.  i went to my supplyer and bought a 200 foot length of 3/4 nylon and brought it to the job.  I put a ladder as high up as I could and lashed rope to tree and ran it to the base of another tree further away from the house where i tied it to my frontend tractor loader.  the only place on the property I could get a clear pull with the tractor was nearly along side of the tree i was taking down.  I had calculated the weight of the tree, i knew the strength of the rope and with the hieght i had tied into the tree and the number of pulleys involved, i knew my brand new $200 rope was not going to break.  We took the first tree down with no problem, except my rope and tackle were buried under tree branches.  I left Charlie with the chainsaw to cut away limbs while i went around the corner to bring two other workers to help pull away and pile the limbs while Charlie and i would cut.

I had left charlie with very strict directions that he was not to cut any where near the rope with a mild threat of death should he do otherwise.  Immagine my chagrin ( a very mild understatement of fact) when i came back with help and found the limbs were all neatly cut and ready for dragging.  the log was on the ground, cut into 8 to 10 foot lengths and my brand new $2oo rope lieing very neatly in lengths right under where cuts had beeen made to cut the logs.  That key word was "LENGTHS".  It was a good thing i was already in my 60's, or i would not be back to earth yet.  I did end up with about 1/2 of that new rope in usable condition.  :o
Tinker
 
joiner1970 said:
Do you know how much the cords cost here in the UK they are around ?20 plus postage $40 plus shipping, I bet you guys get them for $5 over there.  :)

Also its a nearly new cable I will just tape it up for now and when I am in the dealers next I will try and pick one up.

Well I will know better next time I make a mitre cut  :( I will use the deflector on the rail.

$32 plus shipping or $32 plus 6% tax local pickup.
 
Tinker said:
  I did end up with about 1/2 of that new rope in usable condition.  :o
Tinker

see now to a sailor, that would be the perfect opportunity to teach a hand before the mast the meaning of long splice.
 
Eli, try splicing a nylon rope.  great fun, I assure you.  I can do long, short, eye, loop three strand, six strand, all sorts of splices (atleast i could 40 and 50 years ago  :o) WITH hemp rope.  I have since tried with the nylon and some of the newer weatherproof materials, and believe me, if i were a sailor, I'd be stuck in the doldrums for a looonnnnnggggg time before i would make a satisfactory sheet splice to get my sails flyin'.

Tinker (strictly dry land lubber)
 
didn't say it could be done well, but he was the dumb ass who cut it, so let aforementioned join it.
 
Woulda ben a bit risky.
As i said, he was a big, strong and very hard working kid. (that was the problem with the rope cutting.  just couldn't take the time to look uder the pile as he was cutting)  He used to shovel putting al of his power into the middle of the handle, or pry as if the shovel was a crow bar.  He broke handles as fast as I could supply them.  i finally told him he was going to have buy new shovels if he broke any more.  The handles always broke right where the wood went into the metal.  When i told him about buying new shovels, the problem seemed to stop, except he kept grabbing new shovels whenever he loaded the trucks.

Eventually, he left to go back to the state where his familly had moved.  That meant that once in awhile, I had to use a shovel  >:(.  For the next year or so, nearly every time i grabbed for a shovel out of the pile, as I grabbed the handle, the spoon end (metal working end) would just stay in place.  He had merely jammed the handle back into the metal so it looked undamaged and grabbed a new one to work with.  I actually got a good laugh out of it (hey, it's always better to laugh than to cry, isn't it? ??? ) as i suspected he laughed all the way across country.  With the way the kid worked, i guess I could afford a few shovels to keep him happy  :o ::)
Tinker
 
Joiner, you can tape it up, but squirt a little silicon caulk inthe splice to help seal out moisture.

Do you have another festool that uses the same gauge cord? 

Steve
 
joiner1970 said:
Anyone know if you can take of the plug it from the end and replace the cable ?
No, you can't,  but if it should happen regularly (I hope not in your case) you can order a version with which it IS possible to do so. There was a thread somewhere about a guy that uses his rotex to sand decks, and it tended to snag regularly under his knee, resulting in the cable breaking just behind the plug it connection. He bought such a cable so he could re- attach the plugit a bit further down the cable when it happened again.
I will post a part number here if I find it again.

/edit found it , problem was posted on the Australian festool forum, part number is: # 489685 RK-PLUG IT
http://www.idealtools.com.au/prod2800.htm

(BTW, the guy did deck restauration, and only uses the rotex where he can't use his belt sander)
 
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