Dowel sticks

Mavrik

Member
Joined
Oct 20, 2008
Messages
239
So you've got a rectangle piece of wood that you want to make into a cyndrical stick.
Maybe it's a marimba mallet you want; maybe it's a post for something.
You are armed with Festool stuff ... saws, rails, routers, planers etc.

Any ideas?
 
Festool pocket knife?

Peter has one.

Chuck it in a lathe (real or homemade) and go over the length of it with the RAS while it's spinning.  Maybe use the RAS first to kill the 4 edges before chucking it.
 
RAS 115.04 E
RAS

Cheap lathe = refrigerator motor and something pointy clamped in a vise for the opposite end, maybe.  Definitely run at a low rpm (a few hundred rpm's) for control and safety, using a motor speed control.
 
How long is the piece of wood?  Do you have a router table?

Peter
 
i think peter posted a video lately by festool germany. it showed a box with holes in it that the square stock would rotated around in. the box was clamped over a router bit .
 
Assuming you don't have a lathe or the new Festool Dowelex ::), I would use a roundover router bit of the appropriate size. 
 
Router table with a roundover bit... do each side in turn.  To maintain some semblance of control, leave the ends square. I was going to say go to Home Depot, they got plenty of dowels, but then I saw you were in South Africa.

Someone may need to correct me on this, but get a square stick that is twice as big on the side as the diameter of the dowel you want to make.  For example, if you want a 1/2" diameter dowel, use a stick that is 1" square and a router bit that is 1/2". I think I would start there and refine the technique.
 
+1 on the dowel plate.  You can use a pencil sharpener (old school kind with multiple hole sizes) to get it slightly pointed.  Works best with riven wood.  Your dowels will fit like dominoes. [big grin]
 
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There's another way not mentioned above although Alan M seemed to hint at it.

You can make any size dowel if you have a drill bit the size you want and a router with a straight bit.

Sharpen the end and feed past the spinning router bit a little.

Turn it round and chuck it in a drill then power feed the rest.

The router bit is set right on the edge of the drilled hole and about one quarter diameter in front.

Set the router bit correctly and you can make perfect dowels of any size.

Too low you get a ragged dowel,too high and it won't cut efficiently.

obviously the router needs to be well fixed in a jig or router table.

 
yes thats what i was talking about.
someone (not  mr someome ) posted a video (maybe peter) of the cms doing such a job. it was only last week but i cant find it.
 
Half-round router cutters are available from a number of suppliers. I have the Whiteside set for the Incra Hingcrafter. 3/8, 1/2, 5/8, 3/4".
Cheaper sets are listed on ebay.
 
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