DRC 18/4 draining battery when left in box ( with BPC 18 5.2Ah )

epankala

Member
Joined
Apr 14, 2015
Messages
6
Hi fellow DRC 18 owners.

I have now noticed on numerous occasions that when I pull my DRC18 out of the Systainer the battery is empty.

After few first times I though that I just forgot to load it, but then I started to take note on the matter and became convinced that this is not the case.

After latest time (few days back) it had happened again (it had been in the box for two weeks without use) I put the battery on the charger and it seems that battery has been permanently(?) damaged by what I assumed was constant drainage on the battery.

Battery would not charge to full anymore because after charging it it was still blinking 'not full' when connected to the Drill.

So I thought to investigate and wired the battery with jump wires into the drill and hooked my multimeter amperage usage measurement to the drill.

At first it seemed fine. I press the trigger slightly and it goes from 0mA into 'awake' mode and starts sucking 100mA from the battery.
If I press it enough to make the motor spin it will take up to 1.23A (no load).
After releasing the trigger and while of inactivity it drops from ~100mA to 0mA (about 10 seconds or so), good this is what I would have expected.

However in some situations it just stays at 100mA and does not go down. I think this is what has been draining the batteries (and possibly killed one of them).

Has anyone else experienced this? it seems to be somehow connected to the 'forwards/backwards' switch.

if I swap it from one position to another the amperage usage drops from 97.8mA to 96.4mA and then sometimes after a while to zero (which is what I would expect)

Anyone else here with similar battery draining problems on DRC18?

I can demo this rather easily when I take the drill to the maintenance, but it would be nice to know if I am alone with my problem or is it more common.

I hope they can fix this as I like the drill otherwise quite a bit (the quadrive is handy for my applications)
 
Send it back they'll test it and when no good you'll get a new one from Festool
 
I had the same battery drainage problem that you describe, only it was with my TSC 55. When the batteries were left attached to the saw, within a few days the batteries would drain very fast. I sent it off to Festool for repair, the saw came back fixed although there was no report to say what the problem was.
 
Thanks for some level of validation DB10.

I ended up doing bit more experiments to be able to reproduce the problem consistently and it kind of seems to be trigger problem.

If I push it sideways to left (when drill end is pointing away from me) current usage reliably drops to 0mA immediately or after those 10 seconds.

If I push it sideways to right the current usage will stay up in 100mA.
(After a night on the table with the multimeter it had dropped to 40mA thou? but was still using current.)

Again when pressing trigger towards left it stopped using current.

Definately 'feels' like a bug in the trigger. Will take it to maintenance on monday.
 
DB10 said:
I had the same battery drainage problem that you describe, only it was with my TSC 55. When the batteries were left attached to the saw, within a few days the batteries would drain very fast. I sent it off to Festool for repair, the saw came back fixed although there was no report to say what the problem was.

[member=42735]DB10[/member] I don't leave batteries in the TSC any more .. something weird with that tool empties them .. I think Festool has a little to learn with dual battery setups. I've been meaning to try leaving one battery in to see what happens, but I've never got round to it.
 
Took the drill to Festool shop on Monday and on Tuesday it was ready to be picked up.

According the maintenance notes they were unable to reproduce the problem, but changed electronics anyways. Also the battery that was sucked so dry that I assume it got broken was validated that it is actually broken and swapped for a new one.

After maintenance I have been unable to reproduce the problem for a single time so far. Time will show if it is permanently fixed.

Response time of maintenance was much better than I expected.
 
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