Festool vs. vinyl pergala

Chris Hughes

Member
Joined
Mar 15, 2008
Messages
572
Desperate times call for desperate measures.  The last thing in the world I wanted to work on was a plastic deck and architecture but that was the job at hand.

Normally when I go out to a job I pack the tools I would need specific to the job at hand, so I would not be packing out my Festool arsenal.  Much to my surprise, as it turns out, Festool saved the day twice.  The first call for Festool was the ts75.  As it turns out vinyl is not very straight on it's own so measuring accurately becomes an issue.  While placing our pickets on top of the rafters we discovered that the ends were all over the place.  The solution was as simple as placing a rail and running the saw.  My boss was definitely impressed.

The next day we went to install a privacy fence on the deck when we discovered a "vinyl industry" standard.  Apparently, the vinyl industry does not care about scratches either in manufacturing or shipping.  When we unpackaged our fence kits we found some horrible mars and scratches to the point that my boss was going through the steps to ship the product back .  I always thought vinyl would be to soft to sand and polish on.  I stand corrected.  It turns out that if you start out at about 400grit you can remove most visible scratches and work upward to 1000grit to get to a polishable surface.  I used a ro150 even though I did not have a 6'" "lambie" to polish with so I had to use a 5" pad instead.  The result was the boss was duly impressed again.
 
I can understand you misgivings Chris. I did a couple small fence and railing jobs with PVC and didn't like the material either.
Very nice job, good looking overall design. I'm sure the client is very happy with your work. How did you attach to the roof without killing the warranty or increasing your liability?
 
Chris Hughes said:
Desperate times call for desperate measures.  The last thing in the world I wanted to work on was a plastic deck and architecture but that was the job at hand.

Normally when I go out to a job I pack the tools I would need specific to the job at hand, so I would not be packing out my Festool arsenal.  Much to my surprise, as it turns out, Festool saved the day twice.  The first call for Festool was the ts75.  As it turns out vinyl is not very straight on it's own so measuring accurately becomes an issue.  While placing our pickets on top of the rafters we discovered that the ends were all over the place.  The solution was as simple as placing a rail and running the saw.  My boss was definitely impressed.

The next day we went to install a privacy fence on the deck when we discovered a "vinyl industry" standard.  Apparently, the vinyl industry does not care about scratches either in manufacturing or shipping.  When we unpackaged our fence kits we found some horrible mars and scratches to the point that my boss was going through the steps to ship the product back .  I always thought vinyl would be to soft to sand and polish on.  I stand corrected.  It turns out that if you start out at about 400grit you can remove most visible scratches and work upward to 1000grit to get to a polishable surface.  I used a ro150 even though I did not have a 6'" "lambie" to polish with so I had to use a 5" pad instead.  The result was the boss was duly impressed again.

You might want to ask for a raise then. [cool]
 
Nice job.  Was the entire Pergola made from vinyl?  I have been thinking of making one but was not sure if you could make one from vinyl alone.
 
Yes, the entire structure is vinyl wrap.  The post are 4x4 wraps and the beams/rafters are over aluminum "I" beams with vinyl  caps.  On this project most of the structure came to us precut as designed.  We had some modifactions related to lighting and load issues.  This is our first vinyl structure though I built a very nice pergala a couple of years ago out of Ipe.

This structure cost us about 4500.00 and a weeks labor.  All told I would rather do it out of hardwood.
 
Back
Top