Hard-wired Rotex?

CeeJay

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Feb 18, 2020
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Hi all, just agreed to buy a never-used Rotex 150 from a retired guy who had it hard-wired when he bought it a few years ago. According to him he had a bunch of these for his crew, and for floor finishing got fed up with the plug-its failing so always got them hard wired.

Anything I should be concerned about?

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Nothing to be concerned about. Hardwired is better than the ever-failing Plug-It and I can totally see why a guy who has a crew running around with Rotexes wants to do that. Festool offered a conversion kit and for a while also sold them hardwired from the factory.

If you want to reverse it, that's easy, just buy a spare socket and a Plug-It cord.
 
"If you want to reverse it, that's easy, just buy a spare socket and a Plug-It cord."

The seller may even have those parts laying around. Couldn't hurt to ask them to throw one in with the sale so you can convert back.
 
I picked it up today. In as-new condition, seems it has never been used.

Works great- unfortunately he didn’t have the plug-it module.

A good buy nonetheless. Very pleased.

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My generation of Rotex 150 is hardwired...it came that way. No issues that I could think of other than a little more work to stuff into the Systainer after the job.
 
About 30 years or so ago, the "plug-it' type cords were a bit of a thing amongst European power tool manufacturers.

Whereas Festo/ol used hardwired power cabling, others like Elu, Atlas Copco, Kango, Kress, even B&D Professional grinders from their Italian factory all had plug-it type connectors, across a variety but not all of their tool range.  These interchangable cables seem to have fallen rapidly from favour around the turn of the Millennium.  About the time that Festo/ol & Protool started to adopt & adapt these connection cables across their ranges.

My own Festo & Festool items have been split about 50:50 with/without plug-its.  I'm not really a huge fan of these potentially unreliable connectors either.  I can see merit when sanding to be able to rapidly switch between different tools on the same job, but actually prefer to have 2 tools permanently attached to a double power adapter, with 2 independent extraction hoses individually fitted and leading back to a standard Festo Y-adapter.  This is a much more reliable & rapid way of switching tools.

I suspect that other manufacturers have encountered reliability issues with their own proprietary modular power cable plug-it systems too, as the only companies still persisting with them these days are Festool & Mirka.  Tellingly, the only other "manufacturer" that Mirka produce sander clones for that use their own plug-it type system is Metabo.  Their other clients for whom they make sander clones - Rupes, Indasa, Delmeq, CarSystem & Sumake - all specify fixed power cabling.

Of course, cost of production may be another relevant factor:  it's simply much cheaper to commission a job-lot of standard power pigtails from a subcontractor than to factor in the additional expense of producing proprietary plug-it cables (& sockets) from said supplier.
 
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