Excellent insight. Thank you so much for posting. As I suspected, the 3mm orbit versus the 2mm of the Festool was one reason I did spring for the DEOS. But I didn't realize til you said your comments how much more it increases efficiency in the lower grits.
I had even contemplated getting the 400DTS Festool Delta sander just to compare but with the intent of sending in back in within the 30 days just to see I made the right decision with the DEOS. I've got easily 30K dollars CAD in Festool stuff, and it would be the first time I would play that game, but mow I won't even bother.
One thing I'd like to hear from you, is how is it without the corner guards that Festool offers on their sander as someone earlier in the thread mentioned is maybe a game changer versus the the DEOS which doesn't offer them?
[/quote]
Never really used any corner guards myself. Most of my (albeit old) Festo/ol sanders were never thus equipped. The only one I can recall is that evil little RO90 Rotex. Horrible tool. Couldn't get rid of it fast enough. Yet, considering its unruly, rough and jumpy nature when in rotary mode, I guess that edge guarding would've been a distinct advantage.
Maybe it's just me, but I've always found that larger platens actually seem to perform their function much more smoothly anyway. I can take any of the Mirka/Delmeq sanders (carefully) right up to most perpendicular surfaces without actually banging into them. With smaller platens such as my RO90, Deltex or Bosch GDA 280E, it's much more difficult to handle them with anything like the finesse afforded by the Mirkas & their clones. I put it down, as previously stated, to a serendipitous combination of attributes: their larger platen size, smooth EC motors, light weight, low profile & superior ergonomics.
My Festool Duplex linear sanders (I had 2) would only start banging on their ends. But I found these tools to be just too slow in operation (Festool's 80 x 133 hand-pad is actually faster), and terribly prone to prematurely clogging papers to be of much use. In fact, I've found that most of my other sanders have been made pretty well redundant as a result of now using the Mirkas.
My RS1C has been sold off, as have both Rotexes. My RO150E (older, pre millenial Festo "Mark II" version) was not measurably better or faster (even in rotary mode) than the 8mm DEROS. Both my DEROS are also much smoother & swirl free in fine grits (5mm DEROS) than the Rotex ever could be. Plus they just handle ever so much more comfortably and easily too. My Festo Deltex just wasn't needed any more either. It's likewise gone. Now that Abranet is available in 93mm Delta format, I still use my little Bosch delta for it's remarkably effective range of accessory extension pads, oval & flat adjustable sanding fingers, concave pad accessories etc. for all those infuriatingly fiddly bits.
In fact, apart from the 2 DEROS, one (smaller) DEOS & the Delta Delmeq, the only other sanders I think that I still need are the Bosch mini-delta, a couple of 80mm Metabo SXE400 mini-ROSs, and a big old Holz-Her/Festool BS105E belt sander (thanks to it's marvellous sanding frame). Even then, I only see the Bosch, Metabos & belt sander being used occasionally & intermittently, & only for specialist & small-scale tasks. 95%+ of my ongoing sanding tasks can be simply, comfortably & efficiently accomplished with the 3 Mirkas & the Delmeq. Yes, they're THAT good!
Still 8 different sanders I know, but I've still managed to rid myself of 6 redundant Festools, with the larger Mirka DEOS probably due for the chop too. The advent of mesh abrasives has been a game-changer for me. Mirka & their clones just seem to make the best use of these remarkable abrasives, plus they're now available in other sizes & shapes (93mm delta, 80mm round, 100 x 620mm belts) for my other sanders too. I still prefer paper/cloth backed abrasives for the coarsest grits however.
If you're still concerned with the potential for damaging adjacent surfaces, then a Festool extracted hand-pad might just be your answer. For all the fabulous machine sanders now available, there's still a legitimate and useful place for the hand-pad. Usefully in the same size format as the smaller DEOS:
https://www.festool.com/products/sa...ng-blocks-and-abrasives/496962---hsk-a-80x130