Power Rack

erock

Member
Joined
Apr 29, 2010
Messages
1,251
Hey guys.  I built a power rack for a friend who just received a job promotion.  She is now a Lieutenant at a prison.  Moving up in the ranks.

Building materials used:  4x4x6 cedar,  2x4x8 cedar,  3/8" carriage bolts, T straps,  3/4" galvanized pipe  36" long and 6" long.

Festools used:  C15,  CXS, Kapex, RO125, ETS125, MFK700,

Some pics for your viewing pleasure.

Using the C15 with a 1-1/8" paddle bit to drill the holes in the 4 post.  Using my Rockler Vortex for a little dust collection.

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Using the MFK700 with a round over bit to soften the edges on the holes.

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Sanding with the RO125.  Only sanded it with 180 grit.

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Test fitting all the parts before I drill the holes for the carriage bolts.

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Every thing came out nice and square. 

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Pic of the base.

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All loaded up and ready to go install.

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Got it installed in her basement.  This rack is strong and stable.  Plenty strong for the weight she plans on using. 

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My friend found the power rack on a body building forum.  The pictures she sent me, the guy who build it used pressure treated wood

I did not want to use treated wood because the rack would be in her house the wood would dry and twist and wrap with in a couple months.

This is not my design,  But I made a couple improvements from the pictures she sent me.  The power rack that she showed me the guy used

only screws to attach all the parts.  Plus he used black pipe, I wanted to use galvanized pipe because the black pipe from Lowe's is all greasy.

It only took me about 4 hours.  Drilling the holes took the longest.  Once I put it all together in her basement I blasted out 15 pullups on it to show

her how strong it is and how much weight it can hold.  I weigh about 220 pounds and the power rack didn't even budge.  My guess is she will only

put about 20 pounds on the bar.  Thanks for looking!

Eric

 

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Hey Eric! I'm not sure if I'm more impressed with the rack or that you powered through 15 pull-ups!;) You're a big dude!
Great work on both counts!:)
Edit: changed the frown upside down. Doh!
 
You hand drilled all those holes, wow, respect.. And I own two drill presses.  [eek]
 
leakyroof said:
You hand drilled all those holes, wow, respect.. And I own two drill presses.  [eek]

I have a bench top drill press.  With the 1-1/8" paddle bit chucked in my drill press it wouldn't go all the way thru the 4x4 post.

So I used the drill press to drill out half way thru the 4x4 and finished with the C15. 

I should have drilled a small pilot hole thru the 4x4 so I could drill half way and flip the 4x4 over and finish the holes.....but it didn't bother me

too use the C15.  The cedar was soft and the paddle bit was sharp and the C15 had more then enough power. 

It was one of those moments when you realize their is a better way AFTER you get the task completed.  [embarassed]

Eric
 
+1

epicxt said:
Hey Eric!  I'm not sure if I'm more impressed with the rack or that you powered through 15 pull-ups!;) You're a big dude!
Great work on both counts!:(
 
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