Review of the OF 2200 Router (574277)

ScotF

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Jul 6, 2009
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I have been wanting one of these routers for some time and when Festool announced the new promotion, I jumped at the chance to save a little money.  While I have not spent a lot of time with this router, I did get a chance to play with it at my dealer and at a Festool event.  This is without a doubt one of the nicest tools that I have used.  It is extremely well balanced and easy to maneuver and it is clear that the tool designers and engineers at Festool did their homework.  This tool is feature rich and one of the nice things about it is that all of the tools controls are within easy reach of the handles.  You can literally adjust everything from the speed control to dropping the dust shroud right from the main handles.  I mention how well balanced this machine is.  It is powerful and easy to maneuver -- akin to a 250 pound NFL linebacker making a play from across field -- fast, powerful and nimble.  
I will try to update this review once I have had more time to put this machine through its paces.

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OK, so let's look at what is included in the basic kit (I should mention that this review is only going to cover the router itself, although I did buy and recommend the accessory kit to go with the machine):

Chip Catcher
1/2 inch ColletI have been
Dust exctraction hood
Standard U.S. guide bushing adaptor
Systainer 4

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The specifications of the machine:

Accepts 1/2 inch, 1/4 inch and 8 mm collets
Variable speed from 10,000 - 22,000 RPM
Max bit diameter 3 1/2 inch
2200 watts/18 amps 120 V AC (although the nameplate states it is 15 amps -- I have not had trouble plugging this into the CT and I suspect under normal load this would not pose a problem.  If you are going to route tough material or push the unit it might be best to plug it into a separate 20 amp circuit to keep from overloading a single circuit).

As with all Festool tools, dust collection is not an afterthought.  This machine is no exception.  On the back of the unit there is a rigid dust collection port that aims up -- this keeps the hose up and out of the way.  In addition to the port, the machine as a clear drop down dust shroud that encloses the bit opening.  This allows for efficient dust removal and it still gives a view of the bit.  The other part of the dust collection is the swiveling chip catcher as seen below:

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This nifty feature attaches to the bottom of the base and encloses the bottom of the bit while edge routing.  In the test runs I made, it effectively captured most of the chips and dust.  It was nice to route an edge and not contend with cips and dust flying everywhere (I realize that other Festool routers utilize this same accessory, but this is my first Festool router and is new to me -- I am impressed)!

Another great feature of this router is the ability to set a 2mm offset from your initial pass to the finishing pass.  This is nice as some woods can chip easily or might be tough and prone to some chatter.  With this offset, you can set the depth of cut for the initial pass to be 2mm higher than your final pass.  Make your first pass, flip the turret and you can make your final clean-up pass.  Here is a picture of what this looks like in a sample piece of hard maple:

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The plunge mechanism is very easy to control and it is a simple twist of the handle to lock and unlock the plunging control.  This is very intuitive and I like it better than having to reach for a lever to release the mechanism as found on other routers.  
While I am not reviewing the accessory kit, I highly recommend this kit to go along with the router.  It includes all the different base plates, guide bushings, edge guide and guide rail stop to aid in virtually all hand-held routing tasks.  I added a couple of limit stops and a ¼ inch collet to my accessories and these easily store in the Systainer.  Here is a picture of the accessory kit:

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I cannot really find any faults with this machine.  I suppose if I had to find one criticism it would be the price.  This machine is expensive and it might be out of reach for some.  However, high quality and features that the OF2200 has come at a price and I have no regrets spending the money on such a high quality unit.  I am looking forward to using it on my next projects.
I hope this review was helpful.

As a side note, I took a short video of me turning on the router and letting it run by itself without touching the machine to show how well balanced it is.  The triple bearings eliminates all vibration and this is going to translate into smoother cuts.  I do not recommend anyone do this, but I thought that it demonstrated how smooth this router is.  It also shows the braking system and how quickly it stops the bit – another nice safety feature I failed to mention earlier.  I will try and upload the video if this link does not work."
 
Thanks for the video, Scott. You can hear that magnetic brake kick in at the end there and stop that bit.
 
Thanks, Shane!

Yes, it is remarkable...I think that I am most impressed with this thing not even moving when started...that is a testament to how well balanced this router is and this of course will translate into super smooth cuts.  The brake just adds to the overall safety which is another huge plus.  You guys have truly outdone yourselves with this unit.  I am going to be using it this weekend and cannot wait to put it through its paces. 

Scot 
 
Thanks Scot.  Once you have time with the accessory kit I'd appreciate your thoughts and review of it as well.
 
Thanks, Jeff.  I will post my review of the accessory kit later today...I have had a chance to play around with the accessories a little and will post my initial comments. 

Scot
 
I had an opportunity to put my OF2200 router to use this weekend...I had to route several 1/2 inch by 3/8 inch grooves that ran parallel to the edge for some drawer boxes I am making in maple.  I used the guide rail stop and my 55 inch rail along with the parallel guides to set up for each cut...it was fast and accurate and the parallel guides really shined making sure that the grooves were properly aligned for each cut.  The micro-adjust on the rail stop was perfect to get the groove positioned exactly where it needed to go and the router's depth stop with micro-adjust allowed for fast and easy adjustment of the bit to the proper depth.  The nice thing is being able to make these cuts in a single pass and there was literally no vibration to speak of...with other routers I use I usually make two passes to get a clean cut.  With all the power I found I could really push through the material quickly.  However, dust collection was much better if I slowed the feed rate down and I could capture virtually all of the chips.  The dust shroud helped with chip collection, but it did minimize the view of the bit.  This is not a big deal if you use limit stops on the rail for the stopped cuts, but it would impede your view of the bit if you were making a stopped cut without the aid of a limit stop.   I also enjoyed the 30 degree offset of the handles...I never really gave it much thought before with my other routers, but this router is just more comfortable to use in hand-routing applications with the way it positions your arms...it's one of those little things that really makes a difference that you have to try and see for yourself.

Unfortunatley I did not have my camera setup to take any pictures but I have more grooves to cut and can try and post some pics if anyone is interested.  In the past I had always viewed the parallel guides more for use with the TS, but obviously they can be used for much more than that and they really shined in this operation.

Scot
 
Scot,

Very nice review and I loved the short video.  It was short but it demonstrated how quickly the bit stops rotating.  I guess that was the idea.

I do have a question for you not knowing what other routers you have.

At what point did you feel the need to have the 2200?  That is, when did you say to yourself, my current router is just not doing the job.  I need to upgrade.

Thanks, Scot.

Neill
 
Thanks, Neill.  The point of the short video was to show the magnetic brake and also to show how vibration free the unit is -- it did not move from start up to shut down and there was no vibration whatsoever.

In regard to your other question, this is not as easy to answer.  The OF2200 is my first Festool router.  I have the large 3 HP Milwaukee in my router tabe and I also use a DeWalt 621 for hand-held use.  I like the 621 (it is fairly light-weight), although it can be tippy unless you fit it with another base.  The dust collection works, but not as well as with my other Festools.  I work mostly in solid wood and I do a lot of mortising.  I found that the 621 seemed to struggle a little, especially with deeper mortises in tought hard woods like maple or oak and it would take a lot of time to make smaller cuts (requiring several passes).  The other thing when moritising, especially on an edge, is that with each pass you take, you risk slipping or tilting the router or something else happening to spoil the cut -- lots of repetitive cuts increases the potential of an error...at least I have found this to be the case for me.  I really wanted to buy something that had more stability than what I currently have and also something that gave me some different capacity and capabilities than my current set up.  the OF2200 seemed to fit the bill and the accessory kit allows me to take advantage of the guide rails and to incorporate other parts of the Festool system easily.  The power of the OF2200 allows me to move through cuts in a single pass that I might have taken in 2-3 passes before (with the same bit).  I felt that a 1400 was too similar to my 621 (although more stable and better DC) and the 1010 would be for smaller stuff or the LR32.  I may very well add these routers in the future too as I am blown away with the quality of ther OF2200 so far and I think that each router has its place in a workshop.  The weight and size of the OF2200 I think is an advantage to the machine and not a deterrent...having something so massive seems to add to the stability in hand use and it really is easy to maneuver this router around the work (I think I said this in the review and I will say it again -- this router has the best balance of any other hand-held power tool that I own to date).  I also think that the mass translates into smoother cuts.  The OF2200 is not limiting in use either -- I think that it is capable of doing detailed cuts with smaller bits as well as hogging out deep dados and mortises with ease.  I have not had the time yet to spend hours with it in the shop, but so far I have no regrets with the purchase.  The current promotion is what tipped the scale to buying it now rather than waiting...I was originally going to hold off on buying anything new until next year, but saving the extra money was worth it and I could start to enjoy using it now so I went ahead and bought it.

I hope this helps answer your questions...let me know if there is any other information I can provide you.

Scot     
 
Scot,

I didn't expect such a detailed answer, but thank you so much for taking the time to write it all out.

I also have the 621 along with two PC 690's.  One is used in my router table and the other I use for some jigs that only seem to accommodate PC router plate configurations. I don't use the 621 at all anymore.  I also have a PC trim router that I have had about 10 years and never used.

I bought the 1400 because I felt like it was a step up from what I had.  Frankly, I was afraid of the 2200's size.  I was a little concerned about the 1400's weight and size but it worked out OK.

Thanks once again for a great review and response to my question.

Neill
 
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