Sanderxpander said:
The Rotex 90 was the first "real" sander I bought. I had a lot of framework to strip and I also figured I could use the delta pad for corner work so it'd cover almost all bases. Well, in theory, it does. But it takes someone with way more patience than I have to try to wrestle that thing around for any kind of delicate work. It's the least ergonomic sander I own in that sense - the balance is way weird (yes I know it's two handed and it helps if you hold it one hand on the head and one hand near the hose), the pad is quite small so it's tricky to keep it stable and flat (especially because the weight balance is so odd) and it's just generally too large to use inside cabinets or stuff like that.
I will say it's great at stripping, virtually dust free in ROS mode on a flat surface, and it can leave a pretty smooth surface with its small orbit. It also has the benefit of being able to flip the triangular shaped abrasive if you wear out the tip prematurely, something not possible with a DTS.
Because of my disappointment, I have been looking at other options for getting into corners and doing edge-work (actually the RO90 edge guard lets you do most edge work in ROS mode too). Mainly thinking of cabinets, doorframes, small furniture etc. I got to try a Rupes LS71t (direct competitor for less money) and a Festool DTS400 REQ recently at a workshop. I'd read good stuff about the Rupes too and it was close but my friend and I both preferred the lower vibration levels of the DTS400. I felt it was still quite big though, not in pad size but the machine itself was pretty tall. I still couldn't get to every edge of the project I was working on (a small bench).
So eventually I ended up buying a Mirka Deos 353. It's more an RTS 400 than a DTS 400 but it's so much thinner, lighter and more powerful than either that I forgive the lack of a delta head. Apart from stairs, virtually all my corners are 90 degrees anyway, and it's more important the machine is maneuverable.
All a lot of words to say the Rotex isn't very maneuverable for situations when you'd normally use a delta, and consider if you actually really need a delta head.
I have to agree with much of what you've found using the RO90. You're obviously more patient, forgiving or whatever, than me. I couldn't get rid of mine soon enough. Evil little pig of a tool it is/was. Just too unruly & tiring to use for such poor results obtained.
Strangely, I'd originally purchased one to replace some of my oldest tools: Metabo's SXE400 80mm ROS & Festo's DX93E. What a joke! As you've found, the RO90 doesn't really perform ANY particular task well enough to replace these old gems.
Access is always going to be a problem for intricate work: but there are some useful alternatives out there. Forget those oscillating tools for sanding. Near perfect for such intricate tasks as gouging out grout, plunge cutting glass & ceramics, or even wood with diamond, TCT & HSS blades respectively, their circular reciprocity works agin them for sanding.
Where the delta head on a RO90 (3mm) is too aggro & rough, on a DX93 (2.5mm) it's smooth & controllable. As is the Swiss-made Scintilla Bosch (2.8mm??). The Bosches, in GDA 280 & PDA 240 guise, have an "SDS" style bayonet pad fitting that can be turned in 120 degree intervals, as with the Deltex. In addition to the "normal" extended delta head, there's also extended dbl-sided sanding fingers - both flat & oval rounded section too. I've also picked up a couple of extra adjustable-angle 3-D pads which I've glued to a worn-out SDS bayonet pad for even more versatility. Still ridiculously slow, but sometimes it's the only head that fits the task!
Any small delta is going to be slow. It's a detail sander, so even if it IS useful for "slats" or venetians or whatever, it's still going to be achingly slow & tedious to use. The alternatives? My old Festo RS3 sander had (still has??) a much bigger 1/3 sheet base & an accessory dbl-sided delta extended platen nose. Never used it, so it went. The plethora of "clothes iron" based delta sanders are bigger, smoother, but with much smaller orbits, making them realistically only finishing sanders rather than paint strippers, etc. There's literally dozens of different makes & models out there.
Mirka's brushless EC motored tools are absolute winners. I have a couple: DEROS 5mm & DEOS. So successful in fact that at last count 6 other manufacturers are using their products, fully or in part, as their own. There's a couple of interesting variants out there. The Dutch Delmeq group have an interesting variant of the DEOS with a 3mm orbit & a large standard Delta platen. Standard paper & mesh abrasive dimensions, speed, power, smoothness AND access. With nothing else quite like it from any other manufacturer anywhere!
There's 70mm EC ROS from Mirka, Indasa, Carsystem, Rupes & Sumake that appear to be either clones or stylistic copies too. With quality software alternatives in both paper & mesh from the likes of just about all the quality Euro manufacturers now at much better prices these days, we're literally spoilt for choice! Yet another reason to question one's sycophantic brand loyalty.
If you like Mirka's ultra-compact EC motor, paddle & dial-a-speed, single-handed ergos, extreme light weight, speed & power, then just about any of the clones could work for you. You could even conceivably fit a Delmeq delta platen lower & upper (4 mounting screws for each) to Mirka's smaller 81 x 133 DEOS model too if you want to save a buck. This is something that I'm going to try to do in the new year.
One distinct advantage/disadvantage of 5 of the 6 Mirka clones is that they've done away with the (for me) silly plug-it type power cords in favour of fixed ones, which I much prefer. I personally use a power board, multiple cables & switch a single vac hose for multi-sander use. Although realistically a single DEROS & DEOS/Delta hybrid pairing would accommodate some 99% of my sanding requirements.
The downside? No edge-guarding; at all. You have to learn, as I did some 40 odd years ago with my old B&D, to be careful of arrises and concave corners. In this regard, and (in my opinion) this alone, Festo/ol's latest sanders are superior.