Rotex and ETS sanding schedule

jaguar36

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Jul 19, 2011
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I just picked up a Rotex to compliment my ETS 150/5 and was trying to figure out the most efficient path for sanding.  I want to end up at say 220, and to start I have a fair bit to take off due to needing new planer knives and my Dominos not lining up perfectly.  I tried starting with the Rotex at 100, then 120->150->180->220 on the ETS.  That seemed to work pretty well I loved how quickly the Rotex cleaned it up in the coarse mode.  Howeve rit took a bit of time to clean up the 100 with the 120 on the ETS so I think I might be better redoing the 100 on the ETS.

What do other folks use?
 
I would suggest running the Rotex first in Rotex mode and then in random orbit mod thru the grits, then finish with the ETS on 220.  There is a demo put on by Festool where all they used is the Rotex and finished the piece to a polished finished - using only the Rotex. you might be able to find the reference.  I have the RO 125 and that is my approach, with a final sanding with the ETS when I have some of the issues you discussed.
 
I was thinking of that, but much perfer the handling of the ETS, even with the Rotex in fine mode.
 
I have only used a Rotex at a Festool class but, based on that experience, I would probably not buy one for myself for what is essentially finish sanding. More likely I'd use an ETS sander with coarser grits than even 100; like 60 or 80. Then go up 1 step at a time (so 60,80, 100, 120, 150, 180, 220). 60 grit sandpaper would remove pretty substantial ridges left by nicked planer blades; even badly nicked blades. For me, the ETS sanders are much safer than the Rotex, especially when you use them in the rotating mode. Just my opinion, of course. I try to get most of the wood imperfections eliminated before going to sanding and, therefore, don't feel I have a need for a Rotex sander unless it would be more along the lines of reshaping. Using a scraper or a hand plane can be effective, especially with removal of ridges from the planer.
 
My sanding schedule is to work with the Rotex in gear driven mode exclusively, starting either at 80 or 100, then move to ETS-EC at 150 (if I end at 180) or 180 (if I'm ending at 220 or higher).  I don't notice any increase in sanding quality by switching the Rotex into RO mode to finish up a grit, though I know some people do it this way. 
 
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