woodworking chisels

oakleywav

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Well, I've accumulated a set of nice woodworking chisels --- a few Two Cherries and Stubai --- and I'm looking for a advice on mallet/hammer selection.
I've come across wooden, brass, and urethane varieties. Any preference ?
 
I made my own mallets - a renin rectangular type whose design I saw in a video hanging in a Japanese tool shop but it is a style that seems generally unpopular, and a rough mallet sawn from a black locust tree branch. There both have their utility.

However, when I met Deneb from Lie-Nielsen a few weeks ago, he showed me their mallet. I think it was cherry hit it was compact and quite comfortable in the hand but with serious heft. I asked if they put steel shot or some kind of weight inside (like you see in a lot of videos) but he said they vacuum impregnate the wood with resin.

It was really nice and I’m interested in getting one but it’s not listed on their website and they evidently don’t bother to check their Instagram or Social Media messages so availability is unknown.
 
Well, I've accumulated a set of nice woodworking chisels --- a few Two Cherries and Stubai --- and I'm looking for a advice on mallet/hammer selection.
I've come across wooden, brass, and urethane varieties. Any preference ?

Hammers for chisels seems a personal preference.

One overriding rule - never use steel headed hammers on unhooped chisel handles. A gennou is designed for Japanese oire nomi (hooped bench chisels).

I dislike using round carving mallets with bench chisels. They are vulnerable to glancing blows. I also prefer a smaller head (of similar mass) in a hammer (such as a genou), as this focuses the force and with reduced effort.

Bench chisels do not need more than 18 oz (510 gms) for mortise chisels and you can easily get away with 12oz (340 g,s). My personal preference is lighter still, around 8 oz (225 gms).

A good way to protect non-hooped chisel handles from damage is to add a piece of UHMW to the steel head.

Some of my favourites:

225 and 375gm gennou ...



Brass with UHMW ...



Modified Veritas Cabinetmakers mallet ...



Note that the ideal mallet handle needs to be shaped and not a stick. This is a heavy mortising mallet - brass infill and double-grip handle (can be closed up) ...



Regards from Perth

Derek
 
However, when I met Deneb from Lie-Nielsen a few weeks ago, he showed me their mallet. I think it was cherry hit it was compact and quite comfortable in the hand but with serious heft. I asked if they put steel shot or some kind of weight inside (like you see in a lot of videos) but he said they vacuum impregnate the wood with resin.
Sounds similar to what Blue Spruce does to their round curly maple mallets.

They also add a rather large metal tang inside for additional heft.
 

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However, when I met Deneb from Lie-Nielsen a few weeks ago, he showed me their mallet. I think it was cherry hit it was compact and quite comfortable in the hand but with serious heft. I asked if they put steel shot or some kind of weight inside (like you see in a lot of videos) but he said they vacuum impregnate the wood with resin..
Sounds similar to what Blue Spruce does to their round curly maple mallets.
I've seen that but I wonder how effective it is, I've used the Cactus Juice on some of our Aussie hardwoods and the penetration is practically nil even under high vacuum for an extended period. Which I would have thought a timber like Cherry to be similar as it's not a very porous wood. Unless it's an extremely low viscosity resin of some sort?

I'd love to see the whole process!
 
I can't speak for Lie-Nielsen, but the Blue Spruce mallet heads are roughly 80% heavier and denser after treatment. Denting one is not impossible, but you really have to have bad intentions.
 
I've seen that but I wonder how effective it is, I've used the Cactus Juice on some of our Aussie hardwoods and the penetration is practically nil even under high vacuum for an extended period. Which I would have thought a timber like Cherry to be similar as it's not a very porous wood. Unless it's an extremely low viscosity resin of some sort?

I'd love to see the whole process!
As @jeffinsgf noted with the Blue Spruce, the Lie-Nielsen version is also significantly heavier than I expected just looking at it. You pick it up and you're like "Woah!"


I'm trying to see if I can work out a visit to Lie-Nielsen next week so maybe I can learn more about their process.
 
I can't speak for Lie-Nielsen, but the Blue Spruce mallet heads are roughly 80% heavier and denser after treatment. Denting one is not impossible, but you really have to have bad intentions.
Thanks for weighing-in Jeff...that resin infusion process would be some great subject matter for a deep dive. No need to give away trade secrets but just an informational exchange. :cool: :cool: :cool:
 
Thanks for weighing-in Jeff...that resin infusion process would be some great subject matter for a deep dive. No need to give away trade secrets but just an informational exchange. :cool: :cool: :cool:
It'd certainly be interesting. A search turns up that they use what seems to be a standard acrylic polymer resin. But in my experience stabilising timbers with Cactus Juice which isn't highly viscous at all, unless the timbers quite porous or punky, it doesn't get much penetration at all, even under maximum vacuum for days. And timbers like Maple it generally soaks into the ends a bit but not much further.
 
It'd certainly be interesting. A search turns up that they use what seems to be a standard acrylic polymer resin. But in my experience stabilising timbers with Cactus Juice which isn't highly viscous at all, unless the timbers quite porous or punky, it doesn't get much penetration at all, even under maximum vacuum for days. And timbers like Maple it generally soaks into the ends a bit but not much further.
Maybe after a period of air evacuation and the stock is completely covered in resin the chamber is pressurized?
 
For me, it depends on the chisel width and what I'm trying to achieve. For smaller cuts, I use a Japanese pattern hammer, like the second one in Derek's pics. Beyond that I go up to a urethane dead-blow mallet.
I have a wooden mallet, that I turned many years ago, but it's more like a judge's gavel. It was fun, looks cool, but not very useful.....
 
Maybe after a period of air evacuation and the stock is completely covered in resin the chamber is pressurized?
I couldn't see how that would be able to work, as generally you need to heat cure the resin as soon as possible after taking them out of the vacuum chamber otherwise the resin starts seeping out.

And usually with using air pressure it's to reduce the size of air bubbles while the resin cures. So you could cure the resin in a heated chamber under pressure, but that won't act to force any further penetration.
 
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