RLJ-Atl said:
What is the best method to rout out the recess for those small pins? Is there some trick to it?
It's relatively easy. You must know the distance back from front edge and back edge of the shelf and the distance between, plus the depth of the rout needed (basically, a hair over the pin diameter). Set up your router table with the correct size bit and adjust the fence back from the bit by the selected diameter of the routed channel. It's a very good idea to clamp stop blocks to the fence so you can duplicate the routs easily. Check out the attached picture. You can also do it vertically if you want the contour of the routed channel to be rounded to match the diameter of the pin. Be sure to test your setup before going into production. Also remember that the right end spacing for the stop blocks may differ from the left end due to the differences between front pin to front edge and back pin to back edge. You may need to route all the "right" ends, then shift the stop blocks and rout all the "left' ends.