Well I must say I had a TS 75 where the toe in was unacceptable. It happens. And tell my clients it okay to have business card thick gaps in their inlays, I don't think it would fly(though I think you are inferring the error would be half the business card thickness) ;D
The business card is the approximate distance that the rear of the blade should be set away from the splinter guard. The front edge should still touch. Many of the comments we have read here about cut quality could be alleviated if the blade was adjusted properly. I wasn't talking about remaining kerfs.
I am not going to the shop today after all. Didn't get my stuff done for yesterday. I will do a video in the next day or two though.
I have the ts55 and ts75 and numerous tracks that I would love to make interchangeable. Could you highlight any of this process in your video? I'm hesitant to pull all the splinter guard strips off before I'm 100%.
The general concept would be to set one saw to all the tracks and set the other saw to those tracks. Simple but any error could make a for a long day.