Belt Sanders

Mike Goetzke

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Joined
Jul 12, 2008
Messages
1,133
Looking for a belt sander. I have the small P-C and had a 3"x21" but my son seems to have inherited it  [big grin]. My eyes are on the Makita 4"x24". Any thoughts on other models or experience with this one? Is it too big/heavy?

Thanks
 
The 4x24 is good for flooring and bench tops, gets a bit unwieldy for anything beyond that. The top is relatively flat so it can be mounted upside down pretty easily if need be.

Not a lot of real great choices out there for new belt sanders beyond Makita.
 
The 4" Makita (model 9403 here in Europe) is an absolute beast. Yeah - it's heavy and built like a tank - but I can't think of anything I'd rather use to remove maximum amounts of stock in minimal time. The weight of the machine is quite often a big advantage for applications like floor or table-top sanding, because all you have to do is to hang onto it and let it do its job - there's no effort needed at all. I also use mine on its side very frequently, however - putting a radius on the corner of a countertop for example, so the weight isn't crippling. An additional plus is that the onboard blower is very effective, meaning that you can quite feasibly use it with the supplied bag without throwing dust everywhere. For bigger jobs involving hookup to an extractor, you'll need to source a hose adaptor, since Makita have their own wacky ideas on how big a port should be. If this is the case - I'll take a picture of mine and show you the dimensions you'll need, if that would help.

If you decide to go down this route, I'd also recommend that you get a couple of replacement graphite pads (Makita part number 421648-9) which cushion the baseplate from the belt. They're cheap to buy, quick to fit, and do a great job at drastically reducing the belt/baseplate friction which makes the lower half of the machine heat up as you use it. Although they're pretty durable, it's a wear item, and it's worthwhile having at least one spare. One final point to mention is that (in the UK, anyway) it doesn't come with a case, so you'll need the correct-sized Makpac (a Type 3) with the correct insert (Makita part number 837652-2), or put it in suitably-sized Systainer.

Oh - and if your car ever has a dead battery, put a 40-grit belt on the sander, hook it up to an extension cord, and fix a towrope to the handle. It will drag your car right along so you can tow-start it. 
 
The Makita belters are the gold standard in the glass business.  I've been grinding glass with the 9924 3x24 and silicon carbide belts for 43 years. I also have the 9304 that I use for wood mostly.
 
New Makita on the way, next year I think. Corded and a cordless.=tpO4hU3Pw4gK20Gl
 
Another option for the secondary market is an earlier Milwaukee 5936. This model was made by AEG (German) and marketed by Milwaukee. It weighs 15# and draws 10 amps. They were even available with a dust bag...now that's funny.  [big grin]

Personally I'd purchase a Festool BS 75 or BS 105 in a heart-beat if they were available in 120V.  [sad]  I love the sanding frame option.

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