Domino alignment

MTbassbone

Member
Joined
Oct 24, 2016
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74
This is my first major project. I am building a pair of bookshelf speaker. Since I have never done this, I decided to build a test box first using scrap material. I am going to use baltic birch for the box, and want to use mitre cuts so the plies are not visible on the side. I figured it might be a good idea to put in a few dominos so the mitre joints don't move while the glue dries. I am having difficulty getting consistent domino mortises and am unsure of what to do. I am using the flaps for alignment and am trying to make sure everything butted up correctly. Here are some pictures. 20260327_171451.jpg20260327_171459.jpg20260327_171514.jpg20260327_171522.jpg20260327_171524.jpg
 
Looks like the fence registration against the stock wasn't held and done consistently for the mortises, a user error seen before. Rule that out first.
 
Looks like maybe you're tilting or lifting the Domino when plunging.

Are you clamping the timber down properly so it's not moving when plunging?

To fix these mortises though, you can just cut some timber to glue in the holes and then re-mortise when dry.
 
This is typical user error. Start with a lower depth setting and make sure you’ve registered the domino properly—there should be no play or obstructions. I’d begin with a thick piece first, not small pieces like the ones shown.
 
I had a similar problem using the fence on my Porter Cable biscuit joiner. Solved: made a platform that allowed me to bank off the base plate. Much easier to control. But only works well for sheet goods. Not for building, say a chair.

If anyone is interested, I can post a photo.
 
Hello @MTbassbone plunging mortises in to 45degree faces isn't easy.

If you're plunging into a 90degree edge, holding the fence on the reference face and pushing away from you will lock the machine against the face you're going to make the mortise in. But this doesn't happen when you're plunging into a 45degree miter face. Pushing the grab handle away from you will make the machine slide up the 45degree face and this can make your mortises miss aligned. Try to hold the machine against the miter edge without trying to slide it away from you or tip it away from you. You need to be gentle with it.

Good luck

Bob
 
Forgot to add that you should check how accurate your miter angle was cut on the stock. If your domino fence was 45* but your stock wasn't or vice versa, there'd be a higher chance of the machine slipping away as you plunged. So check both angles on the fence angle and the stock before you try again.

As Bob pointed out, moderate pressure would be good enough when you hold down the machine and plunge.

To increase grip, I did this: https://festoolownersgroup.com/thre...e-domino-in-middle-of-board.24146/post-574929
 
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