Exercise in miter-folding

Crazyraceguy

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The TS55 and 1900 rail were invaluable in making the 45 degree cuts from the full sheets of laminate.
That was just to get started. Then comes the laminating and miter-fold glue ups. The angles are a big waste of material, but I saved the smaller off-cuts for other items later. There is more to this and there will be more of them, since it's a retail display. These are just add-ons to a very large cash-out station that I built. Some of those sections get tile applied to them, so they were just skinned with ply.  It has been mostly assembled at tis point, opening soon.
 

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Some nice work there, as usual.  Did you use a Betterley for the laminate?  The main reason I never really got into miterfolding laminate is you still need to soften the edge unless you want a razor for an edge.  Which will still expose some degree of brown line.  Seems like a lot of work for minimal reward.  I would be a little concerned about the sharpness of the lam. edges in commercial environment unless the displays are behind glass.   
 
I have considered getting one of those Betterley routers a couple of times, but I always seem to talk myself out of it? The concept is ok, but I can't see it working out right in actual application. On small items, it might work, but I don't do much small. Sure, if you needed to do some 8" cube, to sit on a desktop as a display of it's abilities, I bet it would do that just fine.
Do that as a drop edge on the front of a countertop? Everything would have to be perfect. It would need to be stuck, turned over, and lay on some thing that is flat, so that the unit is supported during the cut. That section sticking out needs to be clean, so you can route it. Since we spray contact cement, that would mean masking of some sort. Where you could brush a small part
You would never be able to use it on an inside corner, you can only use it up against a 90 degree face....etc. I just don't see the application where it would help me? But, as I said, still thinking about it, maybe one day, just for kicks?

On bigger pieces, like the last one with the radius meeting the corners, I pre-laminate the parts and Domino the corners together. I generally burnish the sharpness away with some ultra-fine sandpaper, but the risk is always there. If someone bangs into something like that reception desk with a cart of some sort or a vacuum cleaner, etc. it could very well chip, but the same can be said for a 90 degree corner, done in the traditional way.

With these, because they are so small (13"-15"long and only 1 1/2" wide) these didn't get or need that much support. They are simply taped and folded. The tricky bit is in getting every piece to the exact length to fit around an internal structure and fitting it all at once.

The "work for minimal reward" part, at least for me, is in the bad color choice.  Of course, you need somewhat of a linear pattern for the angle to "work", but a wood grain that will always suffer from a kerf-loss mismatch no matter what, is bad enough. Color differences as bold as this make it worse. The available amount of length that can be cut from the sheet is very limited because of the angle, so matching around corners is impossible. On a pattern with consistent width lines, it can be done. As usual though, I have no control of that choice.
The really odd part is that there is another section of this whole unit where the grain is vertical. I didn't get a pic of that as a separate piece, but I will once it is done. I'm sure that it will look totally different once it is in-place and loaded up as a retail display. Yes, retail is always risky, anything could happen. I have had to repair damage to butcher-block cladding on hospital reception desks and that takes some doing.

 
Well, I didnt want to bring up the color choice since I know you had nothing to do with the selection process. I've been there too, scratching my head like really. Out of hundreds of choices that's what what you pick... At the end of the day its all green for you and me.  I know the extra work that goes into something like that. That, the general public could careless about or even notice miter fold edges while shopping at the local mall.  At the end of the day laminate is laminate and we aren't fooling anybody by hiding the brown edge, but the craftsmanship to pull it off is top notch regardless.     
 
Thank you. You are absolutely correct, the public will never notice or care if they did.
As far as the line, I don't mind them on square corners, but as the angle gets bigger, the line gets wider, harder to route and file too. Often times, I can do this faster this way and it looks better, even if it's only to a few who would notice.
After doing this for so many years, I can't "not-notice" things like this in any situation.
 
Thank you for showing us that.
I had not seen laminate miter folding before.
Now I am going to have to try it.
 
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