Extra Long Systainer, custom.

semenza

Festool Moderator
Festool Moderator
Joined
Jun 24, 2007
Messages
10,355
      ................ or how to get a four foot level (and a few other things) into a Systainer.  [huh]

    Sooooo more than a few years ago I had an idea to get long, oddball, non-stacking things into Systainers. All those things that end in a pile or knocking around and causing extra trips to the truck etc. Then along came the Midi - Sys and it became more possible due to sizing. And about two or three years ago I customized some Systainers.

  Whats inside----------  Kapex extensions, Kapex clamps, 4' level, 48" rule, 24" rule, Betterly connector, 108" of guide rail, hearing protectors,, glasses, a few small items.

  Closed-

            [attachimg=1]

  Open-

            [attachimg=2]

    Empty-

          [attachimg=3]

    The layers-

          [attachimg=4]

          [attachimg=5]

          [attachimg=6]

          [attachimg=7]

            I finally got around to posting this because I am currently thinking of redesigning and splitting the items into two units.  The biggest / and only real problem with the current set up is the weight. About 70 pounds. It's not terrible and is not bad to maneuver because of the three handles. But it would be nice if it was lighter and I now want to add something else in as well.

Seth

           
 

Attachments

  • IMG_1299.JPG
    IMG_1299.JPG
    162.5 KB · Views: 5,061
  • IMG_1296.JPG
    IMG_1296.JPG
    209.4 KB · Views: 4,548
  • IMG_1295.JPG
    IMG_1295.JPG
    194.5 KB · Views: 4,540
  • IMG_1294.JPG
    IMG_1294.JPG
    239.3 KB · Views: 4,490
  • IMG_1293.JPG
    IMG_1293.JPG
    269.7 KB · Views: 5,094
  • IMG_1291.JPG
    IMG_1291.JPG
    269.4 KB · Views: 4,455
  • IMG_1298.JPG
    IMG_1298.JPG
    342 KB · Views: 7,088
The Systainers are held together with machine screws and stop nuts. And adjoining flat surfaces are glued with PVC / ABS plumbing cement. The wood insert is also screwed to and through the bottom of all three units.

I just built up the insert as I went figuring out where to locate things.

It fits across the bed of my truck and I can still stack and latch others on top.

On site it keeps all that stuff protected and collected instead of it leaning against walls and such.

Seth
 
Could I make a suggestion for next model.

Make it sys 1 size and fit a handle to the front of the middle one, rifle case style.
 
Bohdan said:
Could I make a suggestion for next model.

Make it sys 1 size and fit a handle to the front of the middle one, rifle case style.

Yes, that's a good idea. I might end up separating the Kapex stuff from the track saw stuff. And for the guide rail a triple sys - one would work.

Seth
 
Isn't it easier to get a long Pelican case? It's non-stacking anyway.
50" Pelican is ~$150, sturdier too.
 
I’m nicknaming this The Coffin. 

The pelican case is a good suggestion if you can find one that has wheels so you can roll it rather than heaving it around (kind of like those traveling hard case golf cases).
 
Svar said:
Isn't it easier to get a long Pelican case? It's non-stacking anyway.
50" Pelican is ~$150, sturdier too.

Easier yes. Well sort of, you still need to customize the inside to maximize the interior storage. But non- sys footprint, and no connectivity causing other Systainers to slip off the top. Handles, latches, hinges, wheels .... basically non uniform projections, in addition to the non-uniform footprint that make it not play well with Systainers. 

This  is  stacking.  It is easy to stack other Systainers on top. Just as easy as stacking on a single. This version does not stack the other way but it could be made to do so by relocating the bottom screws into the bottom rib recess. And it doesn't really matter because it makes a perfect base unit.

Pelican cases are great but for my use would be a return to non-uniform cases.

Seth
 
I like the fact that it is still capable of stacking.  [big grin]

That's a game changer just for hauling stuff in a truck bed. Keeps the gear in place and prevents it from sliding around. Throw one strap around it to secure its position and you're done.
 
Cheese said:
I like the fact that it is still capable of stacking.  [big grin]

That's a game changer just for hauling stuff in a truck bed. Keeps the gear in place and prevents it from sliding around. Throw one strap around it to secure its position and you're done.

When it stops raining here I will take some pics of it in the truck.

No strap required in my truck. It fills the width almost perfectly. I put it in first so it goes on the front side of the wheel wells.

It's not for everyone, but it does what I want. Though I am planning to change it due to the weight.

Seth
 
What I like is that it makes a great base for stacking the other Sys you need to transport.

Maybe modify an aluminum hand truck to accept/secure the Trilogy?
 
Pictures in the truck. If headed for a job the rest of the bed would be filled.

  [attachimg=1]      [attachimg=2]    [attachimg=3]    [attachimg=4]    [attachimg=5]      [attachimg=6]

Seth
 

Attachments

  • IMG_1306.JPG
    IMG_1306.JPG
    608.5 KB · Views: 4,379
  • IMG_1307.JPG
    IMG_1307.JPG
    608.6 KB · Views: 4,140
  • IMG_1308.JPG
    IMG_1308.JPG
    606.4 KB · Views: 4,102
  • IMG_1309.JPG
    IMG_1309.JPG
    460.2 KB · Views: 4,234
  • IMG_1310.JPG
    IMG_1310.JPG
    480.5 KB · Views: 4,335
  • IMG_1311.JPG
    IMG_1311.JPG
    412.8 KB · Views: 4,035
Seth,

Someone planning for next year's April Fool's Day may be borrowing your idea! [tongue]
 
Maybe add some skateboard wheels on one end and a handle on the other.

It would make a cool rifle case as Bohdan commented in a SYS1 height.
 
Can you show this systainer without blue clips and drawers? Where do you buy it? At the bottom three are two organizers?
 
Back
Top