Guide rails

Matteo

Festool Dealer
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Joined
Dec 18, 2007
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8
I have a client with the shorter guide rails, 42" with the holes and a 55". when he connects them together they are not strait by about 1/8", and cannot use the assembly as a strait edge. Is there any one else having the same difficulty? or can anyone reccommend a technique to ensure they are strait without using another strait edge?
 
why wouldnt he not have or not want to use a straight edge to align the rails? Goodness he could use a cheap 15.00 4ft level or some scrap plywood with the factory edge on it. Although I never trust a factory edge for being straight he must have something that is straight.
 
First thing I would try is connecting the rails at the opposite ends.  I have some combinations of rails that work much better together when I pay attention to which ends are a pair.  Once determined, mark the ends for future use.
 
David,
Not a bad method, but realize that any error in abbutting the rails in that fashion will be multiplied by 6 times by the time you reach the end of the 42 inch rail.
 
If I'm using the MFT, which is acceptably flat, I sometimes just turn the two rails up on their backside (the edge opposite the rubber) to tighten. I also use a 4' level for mission critical.
 
Eli said:
If I'm using the MFT, which is acceptably flat, I sometimes just turn the two rails up on their backside (the edge opposite the rubber) to tighten. I also use a 4' level for mission critical.

If you have a MFT on hand, use it's fence as a straight edge.
 
Check this thread and scroll down to Shane Holland's post, it's the one with nice the photos. His method uses the saw base to align the spines of two rails. I haven't tried this method but it's very clever both in clamping the rails and allowing simultaneous access to top and bottom connector bars.

Also, you don't need a long straight edge to align two rails so just use one of the rails to make a straight edge on a piece of scrap.
 
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