Homemade Plywood cutting table / sawhorses ?

butzla

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Feb 5, 2008
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My shop is attached to my garage bays.  I want to construct something portable to precut plywood in garage with my TS75 before I bring into shop.  Something along the lines of 2 portable sawhorses with some kind of top that I can break down when not in use.  I found this one on Sawmill Creek but the links to plans are dead.  Does anyone have any good ideas?  Thanks in advance!  Sawhorses on The Creek
 
Hey, that's a thread that I started.  And, as you say, I see that the link to the plans is dead.

I still have the sawhorses and they continue to be great!  When cutting sheetgoods, I usually put a piece of plywood with rigid insullation glued to it on top of the horses.  When working at home, I keep all this plus a couple of Festool rails in my garage and make the first cuts there before moving the smaller pieces on to my shop. 

I will see what I can find and post something here in a day or two.
 
Frank,
  Those look like real strong rails & horses.  Do you need to replace the rails occasionally from top cuts, or is that what the sheet with insulation is far?
I had been thinking it would be good to hot glue homosote strips to the top, but maybe that would be messier in the long run.
 
Wow!  I've been reading your posts here for a while now and I'm surprised I didn't make the connection.  That would be great, it's exactly what I've been looking for.  Thanks Frank!
 
Terp said:
Frank,
  Those look like real strong rails & horses.  Do you need to replace the rails occasionally from top cuts, or is that what the sheet with insulation is far?
I had been thinking it would be good to hot glue homosote strips to the top, but maybe that would be messier in the long run.
I have a second set of rails at my shop on Pellow's Island  in Northern Ontario where I spend most of the summer.  This means that I have less to transport and makes the rails last longer (much like getting longer elapsed time on tires by replacing them every winter with snow tires).  Right now, in Toronto, I have destroyed 2 rails and am down to 2 rails and need to get a new one.

And, as you implied, the plwood platform reduces wear and tear on the rails.
 
Frank Pelllows,
  Wow, wait there's a Pellows Island.  How long have there been Pellows there?
That's cool!
 
The question about Pellow's Island is going really off-topic, but I will answer it.

Pellow's Island:

Pellow's Island is a small island (about 1 hectare) in Lake Pivabiska north of Hearst Ontario.  Hearst is about 1,000 kilometres north-west of Toronto. 

The island is actually marked as Pellow's Island on government maps.  :)

Hearst is where I was born and spent most my childhood.  My dad bought the island for $50 in the 1920s and built a cabin there in the 1930s.  My dad owned a hardware store in Hearst and we lived in an apartment over the store for about 8 months of the year.  The other 4 months we lived on the island. 

The cabin built my dad burned down when I was 19.  For about 15 years, I did not visit much and when I did we camped.  In 1975, I built a new cabin out of pre-cut red cedar logs from British Columbia.  Since then, I have built two additional buildings on being a shed/workshop and the other being a sauna/bunkie.  There is no electricity, other than a generator used for power tools.  There is a gravity-feed cold-water system.  We use a latrine.  Our real luxury (for only the last 3 years) is a propane fridge.  We do most of our cooking outside over a wood fire, but we also have a propane stove. 

Here are some photos:

A view down the lake from the main cabin:
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The main cabin (2 photos):
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The shed/workshop:
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The sauna/bunkie:
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More on Pellow's Camp:

Hey, I forgot a photo of one very important building, that is the latrine:

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And, I am in the process of constructing a second one:

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Returning now to the subject of this thread.  I searched the Popular Woodworking site extensively to see if I could find the plans for the sawhorses.  I could not find the free plans that used to be there, nor could I find them for sale.  I do still have the magazine and I made an electronic copy of the plans.  Since Popular Woodworking used to provide them for free and since they do not appear to be selling them, I don't think that there is a problem if I offer to send them to any member who contacts me providing me with an email address.  I don't want to post them here because that might get Mathew in trouble.
 
Frank,
  Thanks for going way off topic.  It's nice to see & know more about each other, & to see how the other half lives.  :D
  I'm sure everyone will enjoy your photos, & begin thinking about lake houses of our own.  Hmmmmm.

Thanks. :)
 
Rather relying on Saw Mill Creek for pictures, which some of us (like me) can't see becuase we are not members, I will post some pictures of the saw horses here:

Partly assembled:
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Cutting without intermediate board in place:
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Cutting with intermediate board in place:
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Frank, a while back I ran across your journal on building your workshop on the Net, and I enjoyed reading it very much.

I could truly indentify with all the trials and tribulations of trying to get such a major project done. Plan changes, budget increases, weather (although we rarely see any of that white frozen stuff here in Los Angeles), and just every day life keep getting in the way. Yet, you persisted and "got 'er done".

Good job all around.

John
 
Frank Pellow said:
Rather relying on Saw Mill Creek for pictures, which some of us (like me) can't see becuase we are not members, I will post some pictures of the saw horses here:

Frank,  Just curious....why are you no longer a member of The Creek?
 
joraft said:
Frank, a while back I ran across your journal on building your workshop on the Net, and I enjoyed reading it very much.

I could truly indentify with all the trials and tribulations of trying to get such a major project done. Plan changes, budget increases, weather (although we rarely see any of that white frozen stuff here in Los Angeles), and just every day life keep getting in the way. Yet, you persisted and "got 'er done".

Good job all around.

John
Thanks John.  I really appreciate it when folks tell me what they think about my Workshop Journal.
 
butzla said:
Frank Pellow said:
Rather relying on Saw Mill Creek for pictures, which some of us (like me) can't see becuase we are not members, I will post some pictures of the saw horses here:

Frank,  Just curious....why are you no longer a member of The Creek?
About a year and a half ago I had a difference of opinion with the "powers that be" there.  I seldom visit there, even as a guest.
 
Frank said "About a year and a half ago I had a difference of opinion with the "powers that be" there.  I seldom visit there, even as a guest."

Unfortunately although for the most part I enjoy the "Creek",  I think your lack of participation is the Creeks Loss...  I do enjoy your posts, suggestions & insights on what ever forum you participate in... 

And after all it is "good politics" to "butter up" someone who owns a whole island!!! ;D

jim

 
I made a panel cutting table/ assembly/glue/clamp up  table taken from some ideas from Wood Magazines' plan of collapsable sawhorses.  I thik it used 2 sheets of 3/4" plywood and knocks down pretty easily.  it's 4'x8' when its assembled.

 
The pictures of the sawhores that I showed earlier in this thread were taken about four years ago just after I made them.  They have now been "treated" to four years of use and abuse and they look like this:

[attachthumb=#1] [attachthumb=#2]

now.  But, they remain among my most useful tools.
 
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