Whether the problem with the fence is a "phantom" depends on the task. A very common router table operation is milling a dovetail tenon along the edge of a board, for a sliding dovetail joint. The board must be guided along a reference surface that is perpendicular to the table, or the resulting joint will not fit properly. I use a shop-made MDF fence for this. The fence is 8" tall, and is attached to a pair of aluminum right-angles, which in turn are clamped to the table. I would not want to haul this jig, or many of the others I have made, to a job site. Festool emphasizes portability across its line, providing many workshop capabilities on the job site that would otherwise not be available at all. Portability depends on lightweight materials, like aluminum, which cannot offer the stability or the repeatable accuracy of cast iron. I think we all know this and accept it, but it is in no way inappropriate to measure or inquire about tolerances and repeatability. Otherwise, we learn what is "good enough" only by trial and error, which can be frustrating. In my opinion, if the fence that bmikl has cannot be adjusted and then maintain square to better than 1/16" he has a bad fence, or the adjustment process is inadequate. The deflection of a vertical router bit will be nowhere near 1/16." After adjustment, I would expect the fence to hold a tolerance of 1/128". I do agree that issues relating to tolerances, accuracy, and precision are often overblown on this site, but I do not believe that is the case here.