How to......

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I am going to be installing a real paneled wall wainscoting in about 90' of hallway.

I want to bead the edge of the rails and styles but, I don't really think it is possible to do and make them meet right without breaking out a hand saw and miter box to cut some jack miters.

I have seen Kreg post some stuff with beading his edges but, don't recall that directly relating to what I am wanting to do.
 
WarnerConstCo. said:
I am going to be installing a real paneled wall wainscoting in about 90' of hallway.

I want to bead the edge of the rails and styles but, I don't really think it is possible to do and make them meet right without breaking out a hand saw and miter box to cut some jack miters.

I have seen Kreg post some stuff with beading his edges but, don't recall that directly relating to what I am wanting to do.

You should look into the other Kreg, system that is. Precision Beaded Face-Frame System.
 
Brice Burrell said:
WarnerConstCo. said:
I am going to be installing a real paneled wall wainscoting in about 90' of hallway.

I want to bead the edge of the rails and styles but, I don't really think it is possible to do and make them meet right without breaking out a hand saw and miter box to cut some jack miters.

I have seen Kreg post some stuff with beading his edges but, don't recall that directly relating to what I am wanting to do.

You should look into the other Kreg, system that is. Precision Beaded Face-Frame System.

That is a nice set-up but, not something I want to drag to the job site.
Nor do I really care for the notch for the connection of parts.  I don't think that would look so good with a 4" wide rail notched into a 5" style.

I think I may just deal with nailing on a bead for each panel.
 
WarnerConstCo. said:
I want to bead the edge of the rails and styles but, I don't really think it is possible to do and make them meet right without breaking out a hand saw and miter box to cut some jack miters.

You can use solid stock or even mdf, rout the bead on that and then rip it off.  Miter that and use a pin nailer/glue to apply to the inside of the frame.

 
Tim Sproul said:
WarnerConstCo. said:
I want to bead the edge of the rails and styles but, I don't really think it is possible to do and make them meet right without breaking out a hand saw and miter box to cut some jack miters.

You can use solid stock or even mdf, rout the bead on that and then rip it off.  Miter that and use a pin nailer/glue to apply to the inside of the frame.

I can buy the beaded piece right from the mill around the corner, that was the game plan so far, cut, cut, cut, glue and pins.
 
You can make up a jig for the tablesaw pretty easily.  Basically just a miter gauge with a sacrificial front and some stops.  If I'm doing this on site and I want real jack miters ill often do it with a miter saw then clean up the notch with a chisel and razor knife.  If i remember correctly Gary Katz has a pretty neat little jig for a router he made on his website.  I actually think i might try that next time.
 
bjackson3 said:
You can make up a jig for the tablesaw pretty easily.  Basically just a miter gauge with a sacrificial front and some stops.  If I'm doing this on site and I want real jack miters ill often do it with a miter saw then clean up the notch with a chisel and razor knife.  If i remember correctly Gary Katz has a pretty neat little jig for a router he made on his website.  I actually think i might try that next time.

I'd use a router and MFS or something like Gary's jig.  I would clamp the top and bottom rails together and rout them at the same time.  With a decent setup it would go pretty fast.  Monkeying around with a chisel and razor knife would be too time consuming for me. 
 
For what you are doing a jig is definitely in order. However for just a few, mokeying around with a sharp chisel is much faster than building a jig ;D . Gotta know how to use the old time tools too.
 
Have a look at this thread here:
http://www.woodworkuk.co.uk/forum/viewtopic.php?f=9&t=2714 - a WIP with plenty of explanatory photos.
I've used this method. I bought a couple of router cutters from www.wealdentool.com - a TB1910-1/2 mortar groove and a small beading cutter (I think it was a T2501B).
I'm sure other suppliers sell similar cutters as well. Obviously, you need to take the bearing off the mortar groove cutter - it will then cut a nice flat-bottomed joint.
These were used in the router table. I did all the mitres with the router, whereas the original poster used a table saw for some of them.

As you're doing panelling rather than a face frame you'll have to run off a groove down the edges of the rails and stiles, which you could probably do after cutting the joints and running the edge beading moulding.
 
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