My 55 years of heavy weightlifting has taken its toll. I now have a handicapped parking tag and (sometimes) use a walking stick. I decided to make my own.
I assembled the components:
12 feet of 1/2” diameter fiberglass pultrusion (arrived in four 36” lengths) from TAP Plastics.
Four 1/2” diameter rubber tips (from Amazon.com).
Two regulation 8-balls (regulation, billiards).
Epoxy (5 minute).
The photo below shows the fiberglass rod prior to applying the finish, and after with the tip attached.
And the 19 second video shows a panning shot to illustrate the finish. The finish was the most worrisome part of the project and turned out to be the easiest. (I reveal the finish below the video.) [big grin]
The Bakelite in the 8-ball drilled easily, but generated huge amounts of heat and I had to stop frequently to allow the drill bit to cool. I drilled it in the drill press.
I used a Dremmel to create some dimples inside the hole to act as reservoirs for the epoxy. The bond seems extremely robust.
Below is the panning shot of the entire walking stick. I added a wrist strap (very handy). The entire thing weighs 14.2 ounces. The fiberglass itself weighs in at 8.4 ounces. The billiard ball is surprisingly heavy.
I can’t seem to load the video directly into the post. I have provided a link. Less than 20 seconds.
The finish applied in less than 5 minutes and appears quite durable.
As promised, I am providing finish details below.
“Finish” is probably misleading. I used 1/2” nominal (probably 13mm) electrical shrink tubing in cut-it-yourself lengths. I ordered 20 feet from Amazon. When heated, it will shrink to about 1/4 inch diameter. It took just seconds of heat from my heat gun to shrink it tight.
Luckily the bakelite in the ball is very heat resistant, and the fiberglass is moderately heat resistant so no issues. It won’t chip, but if it ever rips, a length-wise slit will instantly remove it and allow a quick replacement.
Other notes:
The round ball may be a tactical error. If I place it on a flat surface it will roll off the surface. I ground four divots in the ball to prevent that. It did not turn out as tidy as I would like.
I have enough materials for three more sticks. I will use this a bit before making the next.
The advantages (as I see it) are:
1. Very strong
2. Light weight
3. Sleek and elegant (an opinion— not necessarily a fact).
4. Each stick will end up costing about $20.00 and assembled quickly.
I think I will make a “pistol” grip from hardwood. (Though I really do like the feel of the ball in my hand when walking. It allows a swinging motion that matches my gait.)
Ironically, the part of the job that I most feared (applying the finish) turned out to the easiest to accomplish.
Addendum: I was finally able to embed the video, so no need for a link.
I assembled the components:
12 feet of 1/2” diameter fiberglass pultrusion (arrived in four 36” lengths) from TAP Plastics.
Four 1/2” diameter rubber tips (from Amazon.com).
Two regulation 8-balls (regulation, billiards).
Epoxy (5 minute).
The photo below shows the fiberglass rod prior to applying the finish, and after with the tip attached.
And the 19 second video shows a panning shot to illustrate the finish. The finish was the most worrisome part of the project and turned out to be the easiest. (I reveal the finish below the video.) [big grin]
The Bakelite in the 8-ball drilled easily, but generated huge amounts of heat and I had to stop frequently to allow the drill bit to cool. I drilled it in the drill press.
I used a Dremmel to create some dimples inside the hole to act as reservoirs for the epoxy. The bond seems extremely robust.

Below is the panning shot of the entire walking stick. I added a wrist strap (very handy). The entire thing weighs 14.2 ounces. The fiberglass itself weighs in at 8.4 ounces. The billiard ball is surprisingly heavy.
I can’t seem to load the video directly into the post. I have provided a link. Less than 20 seconds.
The finish applied in less than 5 minutes and appears quite durable.
As promised, I am providing finish details below.
“Finish” is probably misleading. I used 1/2” nominal (probably 13mm) electrical shrink tubing in cut-it-yourself lengths. I ordered 20 feet from Amazon. When heated, it will shrink to about 1/4 inch diameter. It took just seconds of heat from my heat gun to shrink it tight.
Luckily the bakelite in the ball is very heat resistant, and the fiberglass is moderately heat resistant so no issues. It won’t chip, but if it ever rips, a length-wise slit will instantly remove it and allow a quick replacement.
Other notes:
The round ball may be a tactical error. If I place it on a flat surface it will roll off the surface. I ground four divots in the ball to prevent that. It did not turn out as tidy as I would like.
I have enough materials for three more sticks. I will use this a bit before making the next.
The advantages (as I see it) are:
1. Very strong
2. Light weight
3. Sleek and elegant (an opinion— not necessarily a fact).
4. Each stick will end up costing about $20.00 and assembled quickly.
I think I will make a “pistol” grip from hardwood. (Though I really do like the feel of the ball in my hand when walking. It allows a swinging motion that matches my gait.)
Ironically, the part of the job that I most feared (applying the finish) turned out to the easiest to accomplish.
Addendum: I was finally able to embed the video, so no need for a link.