Ideas/Thoughts for Rolling Tool/Fixings Set-Up

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Jul 21, 2007
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I've been thinking about ways to improve my current set-up for what I call my 'standard' toolbox. This is basically a set of tools and hardware that I take to pretty much every job.

In the past, this consisted of a sortainer 4 and a sys3 for my hand tools, my drill systainer, and a sys 1 with the coloured boxes (SYS1 BOX) for my most commonly used screws & fixings. All this on one of the old-style roll boards. This was OK, but generally meant that after a few hours I'd have open systainers spread out across any flat surface I could find!

The sys3 for hand tools has been replaced by one of the new cantilever toolboxes, and the drill systainer has been replaced by my new radio/charging station. The one SYS1 BOX I have for fixings doesn't hold enough (I have 3 others, but they're all classics & I prefer to keep them in the workshop).

Whilst the roll-board is OK for moving the stack around in flat areas, it's next to useless on uneven ground or where there are stairs, and I usually end up breaking the stack down into 3 sections and carrying them. I'm seriously thinking of getting a Sys-Roll Cart, then I can move everything together over most terrain. The only problem with that is that I don't have a van at the moment (hopefully next year!) so I'd have to transport it in my estate car (stationwagon). I'd have to either break the stack down & put the boxes in separately (and find room for the non-folding cart) or simply load the cart in on it's back, with all the systainers travelling on their backs (which could get messy).

I'm thinking of three different options;

1. add one or two additional SYS1 BOXes for additional storage. This would mean having to take the stack apart pretty regularly to access the contents, or just spreading open boxes around again, so I'm looking for something better.

2. Add a sortainer 12, and use this for the screws/fixings. This is what a mate of mine uses, and it works well as you can easily access the contents without having to uncouple anything. The only issue I can forsee for this would be the contents shifting about in transport and jamming the drawers -which can happen at the best of times, but if it was transported lying on it's back... [eek]

3. Add a rack-systainer for the screws & hardware. This would mean getting access to them without dismantling the main stack, there would be plenty of compartments for everything I'd need, and the contents would be secure even tipped up. My only concern would be that I'd end up with the individual screwboxes spread out everywhere, rather than systainers!

So from my ramblings, I have some questions (this all had to lead somewhere!);

Does anyone use the sysroll cart, and store/transport it horizontally with the contents in place? I remember someone had asked about the possibility of that in Frank Pellow's excellent review thread. Are the systainers secure? What impact does it have on the contents?

To people who have rack-systainers - is it fairly easy to quickly access items from different compartments? Does it take time to pull one out, open the lid, get what you need, close & secure the lid, put it back, etc? Do you end up with all 4 sections removed & open around the room?

Ideally, I envisage having a sysroll with the following permanently attached (from the bottom up) - sort4 (jigsaw in bottom drawer, drill bits, marking out tools etc above); sort12 or rack-sys with screws & fixings; my sysradio/charging station on top. That way I could leave that set up in the room with the radio/charger lid open & be able to access everything without taking things apart.

My cantilever toolbox would then carry my handtools (with a sys1 below for hammers & anything else that won't fit in it) and would be separated once I arrive at the jobsite. That way, my main 'stack' would be transportable in one, and would take up the minimum of space at the jobsite.

If anyone has any thoughts or suggestions, please add them. Apologies for what is basically me rambling on, but it helps to write these things down (or type them up!) and read them back. I've already changed my thoughts on some of this whilst typing!

Jonathan
 
Hello Jonathan,

I'm pondering with the same questions as you are. It made me post a Festool wish many moons ago: Systainers should all be drawer-based, to be opened at the front. Then you can access all tools whilst the systainer remains in the stack. Given I find some spare time, I consider trying to build these 'tainers myself, maybe starting with the plans of the MF-TB of Benchworks.....

Best, Karel
 
  I switched from small drawers sortainers to a racktainer for my screws and drill accessories. Because I can get more screws in with better compartment size options, no drawer jamming, and it is nice to be able to take out individual compartments. They are pretty fast to access and I feel that it is worth the trade off to the drawers for that purpose.  I found myself with extra rack boxes that I didn't need for screws and hardware so some other things are going into them which I don't have completely worked out yet. But because of the variety  of compartment sizes (plus the option of no compartments) they can hold a lot of things besides hardware. I think you'd be better off with a racktainer than additional Sys- I boxes .... no un-stacking and fewer open boxes around.

  To help with stack access you might consider more large drawer sortainers , maybe the one with two large drawers? instead of the single large drawer. If you go with the Sys-Roll Cart that has a drawer in the bottom that can hold quite a bit too. If you are possibly getting a van next year it is probably worth having to take the stack apart for now to get it into your vehicle.

   As far as having a bunch of open boxes spread around  ... you just need to put the stuff your not using back in. You may not want to transport an additional item but I use a fold in half folding table (2' x 4')  as a tool center on sites. Three systainers will fit across the top and more things  like a roll board  with stuff or a vac can go underneath. That helps keep things from getting spread around.

  The compartments can hold  a much larger quantity  of screws than what is shown in the pictures. Many are less than half full in the picture.

    [attachimg=#]     [attachimg=#]

Seth

 

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SRSemenza said:
As far as having a bunch of open boxes spread around  ... you just need to put the stuff your not using back in.

Yeah, that's the bit I have trouble with... [eek]
 
My thoughts re access to fixings on site are:

Sys 1 with inserts - I have two and when I get the time I shall stick them on Ebay. I don't use them at all. They are chocolate teapots and I don't want to break down a stack to access fixings.

Sortainers - Can't get enough of them in whatever configuration. Instant access to whatever you want without having to break down the stack. Obviously T-Locs have to live above them unless they are loosely stacked without being clipped in.

Racktainers - Love them for the more obscure stuff but you do have to remove the separate boxes to access the contents which end up taking up space somewhere.

Conclusion - Sortainers rock and would be absolutely perfect if they could be converted to T-Loc but you would lose the middle of the top and bottom drawers. Perfect solution, make them taller so there is some dead space top and bottom to accommodate T-Locs. Vertical space in a workshop or site environment is in plentiful supply so height is not an issue. Floor space is always at a premium.
 
Easy option..... employ a apprentice to carry them all for you  [big grin]

John..
 
This might be stretching the use of the term "ideas/thoughts," but here goes:

You're obviously a talented guy (exhibit A: radio/charger systainer… possibly the coolest thing i've ever seen), so instead of buying something, make something.

Make a hand truck that has a separate tray for each systainer.  Get super fancy and make it so it functions like a normal hand truck when the trays are locked, but when you unlock the trays and lay the hand truck flat, the trays tilt to sit against what was the back of the hand truck when it was standing vertically, and what is now the bottom of the hand truck.

it might be tough to do this with a separate tray for each systainer, but if you only had 2 or maybe 3 trays for the whole thing, maybe not so bad.  I'm gonna sit down with a pencil and paper and see what i can come up with tomorrow.
 
I have been pondering this hand truck idea myself for sometime now , and I have just bought a hand truck to do this. A nice aluminum that sits in three positions. Have some ideas but haven't built anything yet. Hope to come up with something soon. Might start with something simple then do some fine tuning after I see how it works.
 
i just threw something together in sketchup, probably won't be any use to you if you've got something prefab, but you might find the idea interesting.  no wheels, handle, or locking mechanism yet, but the basic framework is sound and would perform as described.  I drew in slots that run down the vertical members, those wouldn't be necessary, just a hole at the end of slot.  you'll see what i mean.  thinking i might try to build this myself.

hmmm… how would i go about attaching a sketch up file?
 

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with the tri wheels. 

I'm building the MFTC with the tri wheels and another cart similar to the first youtube video.

I've found the wheels on Craiglists once, but haven't found any since.  You can make the frame of the tri wheels out of 1/2" plywood and use lawnmower wheels.  Or at least that's my plan.

Heck, I probably will build two or three of the Homemade sysport with tri wheels.  I'm still brainstorming here but one for the guns and air compressor. one with drills, sortainers, jigsaw and sander  and the other will be the MFTC with track saw. and accessories.
 
JRB, this is probably one of my most used setups.  I have my CXS, C15, Ti15, Sys 1 with multi colored boxes that house my installation screw in various lengths and my racktainer that has a number items that I commonly need (shelf pins, small screws, wire nuts, etc). Hope this sparks some thought. I know it's simple but very efficient for me!

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JRB,

I ran into Craig (one of the owners) at Tool Fair, I went to his site and I also got a catalog. He seems to have a lot of stuff that might help you find a solution.

I just sent him a email because I need a place for my hand tools that is easily accessible, thinking about a racktainer with some kaizen foam inserts may help me. Anyway here is his web site.

http://www.vantainer.com
 
jobsworth said:
JRB,

I ran into Craig (one of the owners) at Tool Fair, I went to his site and I also got a catalog. He seems to have a lot of stuff that might help you find a solution.

I just sent him a email because I need a place for my hand tools that is easily accessible, thinking about a racktainer with some kaizen foam inserts may help me. Anyway here is his web site.

http://www.vantainer.com

Thanks, but I've looked on there already. They only seem to have the racktainers in anthracite, not light grey. Also, the prices aren't very keen, about 10% higher than other places.

Bob, that's pretty much what I'm looking to do, only with a sortainer as well. The big question is, what do you have in the sys-roll drawer? Seems that most people struggle with what to put in there!
 
Johnny

This is a concept i came up with for myself, at the Bottom I have the 12 draw Sortainer, next i have the CXS and on top i have a Sys3 for all my Hand tools. These all live permanently on a Sys-Cart

Now i also have a Sys1 Box and a Sys4.  The Sys4 has dividers much the same as your new Drill Systainer. In there i keep my Makita Rotary Hammer, Makita Hammer Drill/Driver,  Festool Ti15, Spare Batteries, Drill Bits, Core Holes and a laser.  The Sys1 Box has all of my most used screws in it.

When i arrive on site i just put the SYS4 and SYS1 on top of the Sys-Cart stack and wheel it all in, once inside i divide them into 2 stacks and i'm away.  I just take advantage of the T-locs and leave the top systainers on just tilt back when needing to get into the bottom one.

Now I originally choose to use a Sys-Roll, but was having difficulty getting it in and out of my Small VW Caddy Van, I moved over to the Sys-Cart and find it a lot easier for me. The screws and bits in the Sortainer always seem to stay in place and i now generally have everything i need with me.
I'll try and take a shoot of all together when on-site next.
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As you know mate I've been having a change around with my system and the idea of a dedicated stack does sound like a plan. Keeping that stack constantly together and on a roller. I think sortainers is the way to go but the lack of room for your most used tool (a hammer lol :) ) spoils the idea.  We'll talk about this tomorrow mate I'm sure we can come up with a great solution.

I'm going to be thinking about this so much now it's going to put me off the F1 I was just about to start watching [crying]
 
I think I'm going to go another 4 draw sortainer for my jigsaw and sundries Jonathan. As good as T-locs are for opening up a middle systainer I just think a stack of sortainer a will work better. Sorry I know this is useless without picture lol

Starting from the bottom up.

4 draw for hand tools
4 draw for jigsaw blades and sundries
12 draw for screws and fittings
Driver systainer on top

All on top of the newer roller board with the bigger wheels.

My biggest problem will be how to store this stack in the van as I like the setup I have in there at the moment but after a bit more thought I know I'm going to be altering it to store the dedicated stack :(
 
JRB

My 'everyday' stack is a Sys 4 on top of a 5-drawer Sortainer on a basic roll board. I bought the Sys Roll cart but stopped trying to use it after a few days as it just wasn't right for me. Big benefit of the basic 'two-box' stack is that it can be split into two (duh!) and carried in two hands, reasonably balanced, albeit a bit heavy at ~36Kg total. The rough ground comment is spot on though - really wish I could have made the Sys Roll work!

Drills are kept in a separate Sys 3.

Full stack:-

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Top draw has the screw selection in coloured boxes...

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and has a cover to keep everything together if it takes a tumble - don't ask me how I know why that's a good idea...

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Bottom drawer has odd tools and fixings, and the small drawers smaller odds and ends...

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Sys 4 has a home-made tool carrier that lifts out:-

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Bottom layer has less-frequently used tools...

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Top two layers have most-used hand tools, but still separate easily...

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.

Next project is to add in my Sys MFT - already added the top to a T-loc 2:-

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Basic set of coloured boxes below for small odds and ends:-

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Cover over these, and a couple of small drills can be squeezed in...

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Early days with this, but you get the idea :)

Cheers, Pete
 
Hi Peterm,

What are the blue clamps in the sys mft? How do they compare cost wise to the festool ones?

Regards
Leigh
 
Peterm said:
Leigh

Thay're the 'forged quick lever clamp' from Axminster:-

http://www.axminster.co.uk/axminster-forged-quick-lever-clamp

About half the price of the  Festool ratchet clamps - not as nice, but a cheaper alternative, for sure.

HTH Pete

hey pete,

Will that 5 drawer sortainer with the 2 large drawers hold a 18 ga and 23 ga nail gun/ ive been looking at it but cant judge the size by the photos.

Thanks Mate
 
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