Jessem Router Table

[Mario Turcot]

I finally received all the packages from the JESSEM ULTIMATE EXCEL II PACKAGE

I am pretty excited to put it all together. Here is what to expect as boxes
[attachimg=1]

[list type=decimal]
[*]The Top
[*]The Lift
[*]The Stand
[*]The Casters
[*]The Power Switch
[*]The TA Fence
[*]The Stock Guides
[/list]

I also order an extra set of inserts.
It is not easy to find any information about Jessem's product. I thought I could make a thread about the build, for future reference.

 

[Mario Turcot]

The Stand

Registration Card & Instructions
[attachimg=1]

Hardware & Tools (coffee optional but highly recommended)
[attachimg=2]

Stand Parts
[attachimg=3]

4 identical legs
2* large bottom braces
2* small bottom braces
2** large top braces
2** small top braces

Note*: The large braces have a notch, make sure the notch is toward the top.
Note**: The small braces have a lip, make sure to have the lip toward the inside and top. The lip is to attach the table top.

Putting the stand together. Take 2 legs and a large bottom brace. Put on the 4 capscrews* hand tight.
[attachimg=4]

Put on a large top brace using 4 capscrews.
[attachimg=5]

Note*: All capscrews from the hardware bag are identical.

Repeat with the second side.
[attachimg=6]
You should have 2 identical parts, one with the Jessem logo that should go to the front table.

Time: 20-25 minutes

P.S. At this stage all capscrews are hand tight to ensure some play for when you put the top to the stand.

 

[Mario Turcot]

The Casters

Parts, hardware & instructions
[attachimg=1]

Remove the feet and slide in the attachment into the inside t-slot.
[attachimg=2]

Push in up to the attachment ridge and tight vigorously (not to the point to brake it tho).
[attachimg=3]
Sorry for the blury photo.

Add the casters mechanism using 2 capscrews & washers on each end.
[attachimg=4]

Add the casters mechanism to the other side* and put back the feet.
[attachimg=5]

Note*: Make sure to add the mechanism to the sides of the stand and not on the front/back.

Add the 4 wheels, ensure the nylon nuts** are toward the inside of the casters mechanism.
[attachimg=6]

Note** Do NOT over tight.

Here the result  [big grin]
[attachimg=7]

The feet will need to be adjust to the right hight.

Time: 12-15 minutes

P.S. At this point again all stand capscrews are hand tight.

 

[Mario Turcot]

The Top & Lift

The Top came with no hardware and no instruction. It's just a top  [wink] It was well packaged to protect both sides and corners.
[attachimg=1]

The Lift + hardware, came also with no instruction  [eek] There is instructoins on Jessem website but this time I improvised.
[attachimg=2]

2 Identical top reinforcement,
1 Dust port,
1 Handle support,
1 Remove insert tool,
4 Inserts,
1 Jessem T15 driver,
3 Allen keys,
1 Bag of hardware

Locate the lift gear box pocket from the top. The lift sits in that reses.
[attachimg=3]

Use 7 black screws to secure the lift.

Once all lift screws are done fix the 2 support using the self taped screws.
[attachimg=4]

P.S. Do NOT install the handle yet.
[attachimg=5]

Time: 20-25 minutes

 

[Mario Turcot]

The Top, Stand & Fence

Putting together the stand and top start with some fence work.

The fence package
[attachimg=1]

Install the 2 identical fence supports.
[attachimg=2]

Install the base using 14 self taping screws included from the lift hardware. Thight the screws and install the handle.
[attachimg=3]

Finally tight all the capscrew bolts from the stand.

 

[Mario Turcot]

The Router & the switch

To add the switch, you have to remove the 2 capscrews in the top front left leg. Use the same screws to fix it to the table.

3 years old Rigid R29302 with little use since I have the OF 1400
[attachimg=1]

The Ridgid use the B1 configuration, eazy peazy.

Now I need a hand to put it on the floor  [big grin]

Hopefully the router lock pin is easily accessible from the top  [smile]
[attachimg=2]

 

[Mario Turcot]

The TA Fence & Stock Guides

There is no point to comment on the TA fence. The instructions booklet is very well made and easy to follow.

 

[ChuckM]

[drooling] [drooling] [drooling] [drooling] [drooling] [drooling] [drooling] [drooling] [drooling] [drooling] [drooling] [drooling] [drooling] [drooling] [drooling] [drooling] [drooling] [drooling] [drooling] [drooling] [drooling] [drooling] [drooling] [drooling] [drooling]

 

[thawey]

Enjoy, I have that exact set-up and it has been an absolute pleasure to work with.

 

[Mario Turcot]

I now need to get on the other side of expenses. The router and the bits.

I already have a 2hp Ridgid, that will be installed on the router table. I'm looking for a compatible router from the following list;

• Porter Cable 7518 (4.2” Motor Dia.)                [3.25 HP]
• Porter Cable 690/890 (3.5” Motor Dia.)            [1.75 HP & 2.25 HP]
• Bosch 1617/1618 (3.5” Motor Dia.)                  [2.25 HP]
• DeWalt 610/618/616 (3.5” Motor Dia.)            [1.25 HP & 2.25 HP & 1.75 HP]
• Makita 1101 (3.218” Motor Dia.)                      [2.25 HP]
• Hitachi M12VC & KM12VC (3.267” Motor Dia.)  [2.25]
• Milwaukee 5625/5626 (4.143” Motor Dia.)        [3.5 HP]
• Milwaukee 5615/5616/5619 (3.32” Motor Dia.)  [1.75 HP]
• Craftsman 17543/17540/28190 (3.5” Motor Dia.)  [2 HP]
• Rigid R29302 (3.625” Motor Dia.)                      [2 HP]

 

[DavidCBaker]

I now need to get on the other side of expenses. The router and the bits.

I already have a 2hp Ridgid, that will be installed on the router table. I'm looking for a compatible router from the following list;

• Porter Cable 7518 (4.2” Motor Dia.)                [3.25 HP]
• Porter Cable 690/890 (3.5” Motor Dia.)            [1.75 HP & 2.25 HP]
• Bosch 1617/1618 (3.5” Motor Dia.)                  [2.25 HP]
• DeWalt 610/618/616 (3.5” Motor Dia.)            [1.25 HP & 2.25 HP & 1.75 HP]
• Makita 1101 (3.218” Motor Dia.)                      [2.25 HP]
• Hitachi M12VC & KM12VC (3.267” Motor Dia.)  [2.25]
• Milwaukee 5625/5626 (4.143” Motor Dia.)        [3.5 HP]
• Milwaukee 5615/5616/5619 (3.32” Motor Dia.)  [1.75 HP]
Craftsman 17543/17540/28190 (3.5” Motor Dia.)  [2 HP]
• Rigid R29302 (3.625” Motor Dia.)                      [2 HP]

 

[rst]

I've been using a PC 7518 in my router table  for 20+ years.  The lift is the origianal Benchdog which was marketed to small production shops for dedicated stations.  It is a beast...I bought from Tool Crib of the North, ehich was bought out byAmazon and now operates as Acme Tool.  I've routed wood, mostly quarter sawn oak, all kinds of plastics and even aluminum.  I have the Keen dust collection attached to an Incra Wonder fence using a Festool split hose for a CMS router table.

 

[Sparktrician]

Mario, you might want to give the Milwaukee router with the remote control head from Jessem a very close look.  That would be my first choice, followed by the P-C 7518 router motor.  Good luck with that magnificent table setup!  [smile]

 

[Vondawg]

Wow what a testament to QUALITY ...very nice !....in every way

 

[supimeister]

I've wondered if I should switch from my current setup to something else, so I will be watching this thread closely.  I currently use a CMS-VL with the Incra Wonderfence on my mft/3.

 

[Mario Turcot]

[member=7493]Sparktrician[/member] I consider it untill this  [crying]

I contact Jessem and request infos about that combo. They are still selling it but by phone only. The price was interesting too but I'm a bit suspicious. Looking at the box, I don't think it's a Milwaukee motor.

Made in China  [eek]

I know the ideal router is the PC 7518. The lowest price I found id $495CAD so I was wondering if you can buy only the moter without any base for cheaper.

 

[Mario Turcot]

Just found that Porter Cable 75182 on amazon. Can someone confirm if this is the same as PC 7518? this one is about $70 cheaper.

 

[Rick Herrick]

Mario, I am just getting started on the router table journey.  From what I see it looks like the 7518 is the full router and the 75182 is the motor only.  Others can confirm or refute this.

 

[Sparktrician]

[member=7493]Sparktrician[/member] I consider it untill this  [crying]

Made in China  [eek]

I know the ideal router is the PC 7518. The lowest price I found id $495CAD so I was wondering if you can buy only the moter without any base for cheaper.

Well, that IS disappointing, for sure.  That makes the decision to use the P-C 75182 even easier.  The 75182 is just the motor only.

 

[Steve1]

The Jessem pieces are really nice.  Not inexpensive, but when you look at the components, you can see you are getting your money's worth.