Kapex life span

Once I heard about the tools and what they do, I purchased over 7 grand of them.  Their cost is expensive, but their function bought me in. Then things start breaking and after little use mind you and 3 years elapse and I have to pay to fix it. Circuit board on my Ct36 has fried three times, speed control on router breaks and on and on. Now I find I’m actually paying a huge amount more for these tools than I ever thought when I began buying them. Now when they break I throw them away and buy a cheaper tool which may not have all the bells and whistles, but it gets the job done and I don’t feel like I’m being fleeced. I don’t comment on this site about my projects or other people’s projects because I can see past the hype. If festool wants to get into more homes, give people a 10 year warranty. Until then as my tools break and get thrown away, I’m finding I don’t ever recommend these tools like I used to, in fact I avoid folks. But I hope y’all are enjoying them While they are still working. Father Time is unkind to festool
 
If you buy such a large quantity of tools (seven thousand!), or just about anything else mechanical for that matter, you're bound to have a few duds.  A rental fleet of seven thousand motor cars would also be bound to have a few failures too!  Statistical probability deems it so.

Given that you've purchased 7,000 Fuss-tools, I'd suggest that the company should be bending over backwards to provide you exemplary service above & beyond.  It's surely not necessary to treat them as disposables.  Have you not spoken to them of your concerns?  You must be one of the company's single biggest customers in their entire 85 year corporate history!  Bigger perhaps even than the Nazi Wermacht!

Incidentally, why do you require such a large fleet of power tools?  I'm guessing that you have a (very large, nationwide?) chain of tool-hire shops or depots.
 
aloysius said:
If you buy such a large quantity of tools (seven thousand!), or just about anything else mechanical for that matter, you're bound to have a few duds.  A rental fleet of seven thousand motor cars would also be bound to have a few failures too!  Statistical probability deems it so.

Given that you've purchased 7,000 Fuss-tools, I'd suggest that the company should be bending over backwards to provide you exemplary service above & beyond.  It's surely not necessary to treat them as disposables.  Have you not spoken to them of your concerns?  You must be one of the company's single biggest customers in their entire 85 year corporate history!  Bigger perhaps even than the Nazi Wermacht!

Incidentally, why do you require such a large fleet of power tools?  I'm guessing that you have a (very large, nationwide?) chain of tool-hire shops or depots.

I could be wrong but I think he meant $7,000 not 7,000 tools. 

Seth
 
Totally missed that one Al. Even spending only $7000 LIKE I DID, festool should bend over backwards to fix my Chinese made tools. They are after a select group of fans who only use their tools occasionally in my opinion. Because the tools that get worked hard always develop an issue.  The festool gloss has faded for me and I can see the tools for what they are. 10 years ago their tools were bullet proof and then they started making their parts in China. I still love the tools I have that still work, butif and when  they break I’ll be darned to shell out another nickel. Unlike what Al thinks, I absolutely don’t have a lot of money. I have a 3 year Old son and one on the way. I take extreme care in where I invest my money and there comes a point to when you weigh function and cost. Festool just doesn’t meet this requirement for me anymore. I almost feel foolish for ever buying them. Thing is the tools are expensive, and many people feel locked in because of the huge investment going waste. I know my wife sure thinks it was a dumb idea from the beginning🙄. I really don’t like making posts like this, but if I can help anyone from making the mistakes I have, I don’t mind the shade it may bring. Really have enjoyed the contributors on here.
 
I was talking to a freind today about this issue. I wonder if Festool has been tracking the manufacture date of these saws and the date the parts for the saws were purchased. I wonder if they didnt just get a bad batch of armatures from their supplier and didnt know it until all the problems started. 
After all festool has made many 1000s of these and shipped them all over the world.
So with that in consideration this could be limited to a batch that they received from a single supplier.

Of course if I were Festool I'd definately change suppliers and put a notice out similar to what they did with the TS 55

Ive been having good luck with mine so I dont really have a dog in this fight...yet
 
jobsworth said:
Ive been having good luck with mine so I dont really have a dog in this fight...yet

Fortunately, some of us still don’t have a dog in this fight...YET. But when that white smoke curls out of the motor housing things change in a hurry.  [big grin]

We’re talking about German mechanical engineers and quality assurance engineers. They are nothing if not THOROUGH. It’s been imbedded in their DNA for nigh on 2000 years. They know...  they understand...it’s now called damage control.

Tread lightly.

 
Jaybolishes said:
Totally missed that one Al. Even spending only $7000 LIKE I DID, festool should bend over backwards to fix my Chinese made tools. They are after a select group of fans who only use their tools occasionally in my opinion. Because the tools that get worked hard always develop an issue.  The festool gloss has faded for me and I can see the tools for what they are. 10 years ago their tools were bullet proof and then they started making their parts in China. I still love the tools I have that still work, butif and when  they break I’ll be darned to shell out another nickel. Unlike what Al thinks, I absolutely don’t have a lot of money. I have a 3 year Old son and one on the way. I take extreme care in where I invest my money and there comes a point to when you weigh function and cost. Festool just doesn’t meet this requirement for me anymore. I almost feel foolish for ever buying them. Thing is the tools are expensive, and many people feel locked in because of the huge investment going waste. I know my wife sure thinks it was a dumb idea from the beginning🙄. I really don’t like making posts like this, but if I can help anyone from making the mistakes I have, I don’t mind the shade it may bring. Really have enjoyed the contributors on here.

I feel your pain.  I've been a (reasonably) loyal customer, over quite a long timespan.  Some 33 years in fact, with the majority of my purchases being pre-millenial Festos.  My investment has been fairly extensive in that time too:  around about a whole year's net income in "today dollar" equivalents in fact!  Yet I find myself with a steadily diminishing stockpile of tools remaining.

Whilst some have been excellent, there's been some frightful dogs too.  Most have been used for fairly heavy duty DIY work.  I've personally found them mostly unsuited to my former professional duties.  Yet even the best of them seem to have become fairly comprehensively made redundant by competitors' equivalents.  Just yesterday I let my Mk II Rotex go.  Never thought I would, as it was at the time a greviously expensive but remarkably versatile workhorse.  Yet with the new model having a poorly engineered, potentially troublesome bayonet pad system that can't properly accommodate the latest mesh abrasives, I've chosen (as have many others) the DEROS alternatives.  At this stage only in 8.0 & 5.0mm versions so far, but I suspect the 2.5 will follow as funds allow.

Likewise my 2 Duplex sanders were not just miserably slow & incompetent as an "alternative to hand sanding" as they were originally hyped to be, but also surprisingly hungry for profiled pads with almost criminally short-lived profiled pad obsolescence too!  Bad news when one is required to store a full complement of profiles for a range of moulding profiles.  Slow, with a ridiculously expensive appetite for pads (which are long-term assets in other Festo/ols) which in effect become short/er term consumables.  Yet all could still be forgiven if they performed their task - stripping old paint from Colonial & Victorian mouldings - effectively.  But they don't.  In fact they're hopeless! A DEOS & home-made (profiled) hand blocks are just ....... better.

OK. The fact that they don't fulfil my requirements is a problem.  My problem, in fact.  The fact, however, that they don't fulfil the company's (originally stated & advertised) design brief is appalling.  Caveat emptor I suppose, but for the "fitness for purpose" and "sale by description" clauses of the all-but universal Sale of Goods Acts in most international consumer legislation.

In some ways, I might be deemed that short-lived low-voltage Kapexes fail the "merchantable quality" clause/s of the same or equivalent Act/s too.  Mine (240v) was never so afflicted.  I just hated the (vertical) handle that would become dangerously slippery with summertime's sweaty hands.  Plus the guard that would internittently fail to return to the safety "park" position.  A nicely made lightweight saw with a few rather dangerous, if not fatal flaws that rendered it on occasion unusable.  Great dust extraction, but otherwise not actually significantly better than my Radial Arm, Bosch Glide & Metabo battery SCMS.  The latter, as a "bare bones" (i.e. naked, sans batteries, charger etc) actually cost a mere 20% of the price of the Kapex!

Festo never really ever built crap. Neither did Festool either.  With the possible exception of their cordless "range" (the word tools is not an appropriate description here in my opinion).  Twice bitten, never again.  Not even for free!  I still think that, for all their inherent flaws, compromises & faults, they still make some pretty good tools.  But many professional competitors just seem to do so much better these days. It's not so much the design flaws, either, but the anomalies & compromises inherent in Festool's newer production releases.

The RO 90 could've, indeed should've, been a much better tool than it is.  Yet as a Delta its nowhere near the standard of the old Deltex, nor a Swiss GDA or even PDA.  As a random orbit it's a poor alternative to a SXE400.  As a Rotary nowhere near as controllable, fast or effective as its bigger siblings either.  Fatally compromised in fact.  The Jigsaws are not just poorly performing, but not as accurate as competitors' tools from the 80s.  Definitely not a patch on a world-class P1CC either.

The tracksaws are OK; the tracks (especially the joiners) are terrible.  I moved on through necessity some time ago.  The CTL mini-vacs (plastic Systainer toolbox-style) are terrible.  Mine couldn't even fill its tiny bag properly without cycling through "shutdown" mode despite running at an irritatingly noisy & tiring non-adjustable perpetual full throttle!  Not even with the addition of an outrageously priced $150-odd longlife bag.  The smaller routers are just weird!  Can't get used to them at all.

Yet nothing's really, really BAD.  It's just no longer good value any more.  Not in comparison to the Mirkas, the Mafells, the Metabos, & even - dare I say it - the DeWalts (routers).  Even some aged 20 & 30 year old Elu, Atlas Copco & AEG designs.

Tooltechnic's R&D fellowship needs sacking.  They've basically sat on their collective hands for the past 2 decades it seems.  It's not actually (in my opinion anyway) that Festool's tools have been getting any worse, but that the competitors are just so much better these days.  The basic ergonomics of Tooltechnic's post-millennial designs have been essentially ignored!  Atlas Copco & Bahco are exemplars of what can be done with older AEG & Sandvik power & hand tool design from the 90s, many examples of which still stand up well in comparison to the latest supposed state of the art.

Yes, I know that many competitors are (in some cases much) more expensive than Festool.  As always, quality costs more, but it often (usually in this case) represents much better value too.

So I'm down to a mere 4 Festos now:  an SR5E (made by Wap), a CT22 (Festool by Kraenzle), a BS105E (made by Holz-Her) & my one & only remaining Festo sander RS1 CQ orbital.  Significantly, all post-millennial Festool designs are now gone!  Not because any of them (apart from those frightful cordlesses) are crap, but mainly because the others' are just so much better.  The CT is still great:  10 Amperes allowable connected auxiliary load, longlife bags & filters, removable wet filters & swarf bucket. interchangeable Ametek, Alfatec or Domel motors, Kemo electronics & quality plastics without any stupid, frail hose garages makes for a quality extractor that I can imagine my grandchildren will be using many years from now.
 
My Kapex is about four years old and given my slow down at my age, it hasn't been used much.  But I would hate to fire it up for the 20th or 30th time and find it going up in smoke so, if Festool knows that a certain "vintage" of saws has a problem they might consider giving an extended warranty.  My situation is probably unique given my age related slow down but when I do use it I would like to believe that I have the confidence of a great German product.
 
jobsworth said:
I was talking to a freind today about this issue. I wonder if Festool has been tracking the manufacture date of these saws and the date the parts for the saws were purchased. I wonder if they didnt just get a bad batch of armatures from their supplier and didnt know it until all the problems started.....

No, this isn't a bad batch of armatures.  The problem has been ongoing since release, and we have plenty of reports of replaced motors burning up again, for a second or third time.
 
aloysius said:
Jaybolishes said:
Totally missed that one Al. Even spending only $7000 LIKE I DID, festool should bend over backwards to fix my Chinese made tools. They are after a select group of fans who only use their tools occasionally in my opinion. Because the tools that get worked hard always develop an issue.  The festool gloss has faded for me and I can see the tools for what they are. 10 years ago their tools were bullet proof and then they started making their parts in China. I still love the tools I have that still work, butif and when  they break I’ll be darned to shell out another nickel. Unlike what Al thinks, I absolutely don’t have a lot of money. I have a 3 year Old son and one on the way. I take extreme care in where I invest my money and there comes a point to when you weigh function and cost. Festool just doesn’t meet this requirement for me anymore. I almost feel foolish for ever buying them. Thing is the tools are expensive, and many people feel locked in because of the huge investment going waste. I know my wife sure thinks it was a dumb idea from the beginning🙄. I really don’t like making posts like this, but if I can help anyone from making the mistakes I have, I don’t mind the shade it may bring. Really have enjoyed the contributors on here.

I feel your pain.  I've been a (reasonably) loyal customer, over quite a long timespan.  Some 33 years in fact, with the majority of my purchases being pre-millenial Festos.  My investment has been fairly extensive in that time too:  around about a whole year's net income in "today dollar" equivalents in fact!  Yet I find myself with a steadily diminishing stockpile of tools remaining.

Whilst some have been excellent, there's been some frightful dogs too.  Most have been used for fairly heavy duty DIY work.  I've personally found them mostly unsuited to my former professional duties.  Yet even the best of them seem to have become fairly comprehensively made redundant by competitors' equivalents.  Just yesterday I let my Mk II Rotex go.  Never thought I would, as it was at the time a greviously expensive but remarkably versatile workhorse.  Yet with the new model having a poorly engineered, potentially troublesome bayonet pad system that can't properly accommodate the latest mesh abrasives, I've chosen (as have many others) the DEROS alternatives.  At this stage only in 8.0 & 5.0mm versions so far, but I suspect the 2.5 will follow as funds allow.

Likewise my 2 Duplex sanders were not just miserably slow & incompetent as an "alternative to hand sanding" as they were originally hyped to be, but also surprisingly hungry for profiled pads with almost criminally short-lived profiled pad obsolescence too!  Bad news when one is required to store a full complement of profiles for a range of moulding profiles.  Slow, with a ridiculously expensive appetite for pads (which are long-term assets in other Festo/ols) which in effect become short/er term consumables.  Yet all could still be forgiven if they performed their task - stripping old paint from Colonial & Victorian mouldings - effectively.  But they don't.  In fact they're hopeless! A DEOS & home-made (profiled) hand blocks are just ....... better.

OK. The fact that they don't fulfil my requirements is a problem.  My problem, in fact.  The fact, however, that they don't fulfil the company's (originally stated & advertised) design brief is appalling.  Caveat emptor I suppose, but for the "fitness for purpose" and "sale by description" clauses of the all-but universal Sale of Goods Acts in most international consumer legislation.

In some ways, I might be deemed that short-lived low-voltage Kapexes fail the "merchantable quality" clause/s of the same or equivalent Act/s too.  Mine (240v) was never so afflicted.  I just hated the (vertical) handle that would become dangerously slippery with summertime's sweaty hands.  Plus the guard that would internittently fail to return to the safety "park" position.  A nicely made lightweight saw with a few rather dangerous, if not fatal flaws that rendered it on occasion unusable.  Great dust extraction, but otherwise not actually significantly better than my Radial Arm, Bosch Glide & Metabo battery SCMS.  The latter, as a "bare bones" (i.e. naked, sans batteries, charger etc) actually cost a mere 20% of the price of the Kapex!

Festo never really ever built crap. Neither did Festool either.  With the possible exception of their cordless "range" (the word tools is not an appropriate description here in my opinion).  Twice bitten, never again.  Not even for free!  I still think that, for all their inherent flaws, compromises & faults, they still make some pretty good tools.  But many professional competitors just seem to do so much better these days. It's not so much the design flaws, either, but the anomalies & compromises inherent in Festool's newer production releases.

The RO 90 could've, indeed should've, been a much better tool than it is.  Yet as a Delta its nowhere near the standard of the old Deltex, nor a Swiss GDA or even PDA.  As a random orbit it's a poor alternative to a SXE400.  As a Rotary nowhere near as controllable, fast or effective as its bigger siblings either.  Fatally compromised in fact.  The Jigsaws are not just poorly performing, but not as accurate as competitors' tools from the 80s.  Definitely not a patch on a world-class P1CC either.

The tracksaws are OK; the tracks (especially the joiners) are terrible.  I moved on through necessity some time ago.  The CTL mini-vacs (plastic Systainer toolbox-style) are terrible.  Mine couldn't even fill its tiny bag properly without cycling through "shutdown" mode despite running at an irritatingly noisy & tiring non-adjustable perpetual full throttle!  Not even with the addition of an outrageously priced $150-odd longlife bag.  The smaller routers are just weird!  Can't get used to them at all.

Yet nothing's really, really BAD.  It's just no longer good value any more.  Not in comparison to the Mirkas, the Mafells, the Metabos, & even - dare I say it - the DeWalts (routers).  Even some aged 20 & 30 year old Elu, Atlas Copco & AEG designs.

Tooltechnic's R&D fellowship needs sacking.  They've basically sat on their collective hands for the past 2 decades it seems.  It's not actually (in my opinion anyway) that Festool's tools have been getting any worse, but that the competitors are just so much better these days.  The basic ergonomics of Tooltechnic's post-millennial designs have been essentially ignored!  Atlas Copco & Bahco are exemplars of what can be done with older AEG & Sandvik power & hand tool design from the 90s, many examples of which still stand up well in comparison to the latest supposed state of the art.

Yes, I know that many competitors are (in some cases much) more expensive than Festool.  As always, quality costs more, but it often (usually in this case) represents much better value too.

So I'm down to a mere 4 Festos now:  an SR5E (made by Wap), a CT22 (Festool by Kraenzle), a BS105E (made by Holz-Her) & my one & only remaining Festo sander RS1 CQ orbital.  Significantly, all post-millennial Festool designs are now gone!  Not because any of them (apart from those frightful cordlesses) are crap, but mainly because the others' are just so much better.  The CT is still great:  10 Amperes allowable connected auxiliary load, longlife bags & filters, removable wet filters & swarf bucket. interchangeable Ametek, Alfatec or Domel motors, Kemo electronics & quality plastics without any stupid, frail hose garages makes for a quality extractor that I can imagine my grandchildren will be using many years from now.

I love my CT22  little beast had some hammer

Few things I dislike about it but overall it’s good

So from that I bought Mini and CTL 26 and what a disappointment at first I thought yeah sound much better design because top section comes off it has bigger compartment 

Then hose carriage fell apart and then other bits broke off and best of all the most basic design raping your power lead round the little lugs are to big to grip the cable.

I never liked the position of the filters right on the bags

Never made sense to me but to be fair the bags do fill up solid.

The new go to extractors are Nilfisk who make extractors for many other brands.

Their extractors are solid the plastic is robust it’s like a CT22 and CTL26 combined but with filter position improvement. 

It’s right at the back tucked up the top. 

So the bag is unable to come in contact with the filter this allows for full use of a bag filter system.  Your not pulling from one area of the bag all the time like Festool vacs do first thing they do is suck the back straight up against the filters.

I bought the Nilfisk in Mirka edition 😂
[attachimg=1]

This is Nilfisk version only difference blue and has improved castors
[attachimg=2]
 

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JMB, It looks like you can adjust the hose opening to fit the hose instead of changing hose end to fit the vac opening.
Tinker
 
While I like my dust extractors, this thread is about the Kapex and the lack of a corporate response from Festool as Brice indicates;

"No, this isn't a bad batch of armatures.  The problem has been ongoing since release, and we have plenty of reports of replaced motors burning up again, for a second or third time".

I only post this again so that this concern doesn't get side tracked.

 
Tinker said:
JMB, It looks like you can adjust the hose opening to fit the hose instead of changing hose end to fit the vac opening.
Tinker

No the dial on the vac is for sensor adjustment. 

They are auto clean vacs with suction loss detection.

Each hose size has difference amount of air flow which reduces or increase suction.

The vac knows how much air flow each specific hose diameter supplies.  So when the bag fills up it detects suction loss and beeps at you.

Problem is hose length affects air flow so it can’t tell that difference so it ends up beeping at you.

Also some tools restrict air flow to pass through so again more beeping.

So basically it’s a totally usefless feature Festool have it on their auto cleans to.

Just end up with a constant beeping vac.

So I just adjust settings till it stops beeping.

 
jacko9 said:
While I like my dust extractors, this thread is about the Kapex and the lack of a corporate response from Festool as Brice indicates;

"No, this isn't a bad batch of armatures.  The problem has been ongoing since release, and we have plenty of reports of replaced motors burning up again, for a second or third time".

I only post this again so that this concern doesn't get side tracked.

I agree although I’m not naughty one 😂
 
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