Kapex Modified Ultimate work stand

Joined
Jun 5, 2011
Messages
339
Ok I watched the crpaulk Video on the Ultimate work stand and have to say it (for me) is the best design to date. I started with the Kapex on a Dewalt 705 or something stand for a few days then ordered a Bosch gravity assist miter stand, way disappointed with that stand, rails do not extend out far and only has about 8' total work area fully out stretched. So by the second week in I decided to copy Ron Paulks design. I wanted to wait till I got my TS75 to rip the wood down easier but hey ya gotta do what ya gotta do lol.

I built mine a little deeper so the miter handle was protected and to have room to hold stuff, other than that I haven't changed any of his FLAWLESS design. I haven't finished it (started it on a job a few months ago) and keep doing a little more to it each time I use it. I still need a rail for a stop block and have seen some good ideas on other stands using the MFT stands and Kreg rails. The wings will be made this week as I have some extra finish grade plywood from a built in window seat. Last week I drilled 3/4 inch holes on a 4"x4"grid, now all I need is those Festool Clamps  [big grin].

List of things to finish:
Wings: Going to make them with a block on the end to clamp onto the stand and skip the dovetail joint. Like the DT joint but a little OCD and if the wings are not being used the DT joint would just bother me. Nothing personal.

The rail: I like the Kreg rail 25" for about 60 bucks. Believe there is 29" from saw fence to the end of top.

The Kapex and stand are sitting on top of 2 adjustable sawhorses  and seems to work fine. I think I will be cutting a few rectangles out under the back half of the stand to relieve some more weight, will also make it easier to clean out any dust without comprimising any structural strength.

The 2x4s under are not attached. I believe the height is 8 inches tall. The radius for the rectangle holes were done with a sardine can, had an emergency can in the work trailer [smile] The ribs that run through the for the Kapex to mount on are 3 layers of plywood, glued and screwed, mounted up on end like a LVL beam. 

Thanks Ron for a GREAT design and taking the time to post it on youtube.
IMG_4180.jpg
 
What a great interpretation!  That is what is great about this forum - sharing ideas.  I have those sawhorses.  I know now what I will be doing!

My radii shall be different.  I hate sardines.  [ban]

Peter
 
Peter Halle said:
What a great interpretation!  That is what is great about this forum - sharing ideas.  I have those sawhorses.  I know now what I will be doing!

My radii shall be different.  I hate sardines.   [ban]

Peter
LOL no one seems to touch them in the trailer so I do not have to worry about my emergancy can disapearing.

I have those saw horses set at 34 inches, they need to drop down a couple inches. They are very strong, considering how light they are.

I was able to clamp a 4x8 sheet of 3/4 finish plywood to that top using the Kapex and its clamp on the fence to hold it flat and steady while I cut it with my circular saw. Did the sam with the 4x8 Bead board from Lowes but had to put some boards under it to keep it from flopping.

I think the width of the top is 22 inches. I will have to check.
IMG_4178.jpg

And some more Festool to ad on Monday morning. TS75 and CT26 with a Fusion Brad nailer
IMG_4185.jpg
 
Off topic.  I noticed the Senco nail gun in the photo.  How do you like it?
 
Great design and I now know what to do with those Stanley sawhorses too! Thanks for sharing!

Could you post some dimensions. I think it's time for a Sketchup model, (although I really hope someone beats me to making one).
 
Jamie,

What is the Senco Fusion like in hardwoods and is it the 16G or 18G version you have ?

Many thanks

Paul
 
CNC Paul said:
Jamie,

What is the Senco Fusion like in hardwoods and is it the 16G or 18G version you have ?

Many thanks

Paul
The 16Ga works fine in oak flooring. I haven't had a chance to use the 18ga brad nailer in oak yet but will report back when I do.

The stand isn't really heavy, more awkward. I think removing some more wood under and between the rails will help even more. I like to have a place to work and set tools, the Bosch stand had no room and the Dewalt stand had some on the rail but I would always knock stuff off. I clamped a home made jig for my old Dremel with a barrel sander attached to help speed up coping on one job and have room to use my jig saw. Also when cutting a bunch of small shoe returns I can stick them to the side without losing em. The main thing is I can set my coffee on it  [big grin]

I will measure it up today. I built it from just looking at Rons video, no plans or measurements. Im so use to doing stuff without plans all these years.
 
Ok I took some measurements yesterday while I was at the job tiling the bathroom.

Length is 8'
Front to Back depth is 26"
Thickness height 8 1/2"
on each side of the Kapex 36 3/4"
The front area I use for a tray is 7". This also protects the handle and gives me plenty of room so I do not hit my knuckles  [smile]

The sides will be 94 3/4 so they fit inside the box. I will have a block with 2 dowels mounted under the rail so that will match up to the 2 holes on the box side and use a clamp to hold it in place. This gives me about 13 feet from blade to end of support. I did this because I do quite a bit of 16' trim.
 
Ok changed my Ultimate stand a little bit. took 10' off the front. easier to carry and store in my trailer. Chopped  [big grin]



 
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