Hey I think this is might be my wrap up.
I think it’s been almost a year since I bought the Kapex. Since then I have cut Aluminum tubing , Cedar, IPE 1x - 2x6, mahogany 5/4, walnut, 3” thick oak, 100 year old reclaimed floor joist, pressure treated and non, composite doug fir as as big 4x8, finish ply, crown various type of trim. Just change the blade for the cut and off you go.
We recently did 1500 sf or 3750 lf IPE deck on high rise. IPE comes in random lengths so we first had to pre cut on the loading docks were we used the plunge saw and track and Festie vac. We were cutting and loading for 14hrs. The maintenance man was making his rounds and giving us grief about dust and then did a double take and said hey man where’s the dust? A few more of the building techs came around and said what happened to the dust. I said it’s in the bag. I explained it cost money to clean up. Just do it once and be done with it.
Through the elevator and onto the terrace we go only to find out we get a change order. We had to re cut everything again but this time with the Kapex I could of really used another on this job because we had a very tight schedule and I mean tight.
After setting up a production line that consisted of Kapex, Domino, sand (edges), wax, glue and join. It took us almost 5hrs to pre cut about 90% of the deck. All I can say is what happened to the dust. If any of you have worked with IPE that stuff is nasty and gets everywhere. You should have long sleeves mask, glasses, gloves and Festie package.
We have a very large IPE job coming and will be purchasing 2-more with Vac’s.
After 3/days of cutting and dominoing we filled up about 28gallons of of IPE dust only and say only because the framing was steel.
imagine being 640 ft off the ground and having to chase dust all over with pan and broom. What was left wasn’t worth a conversation.
Our jobs consists of a lot steps small houses roof tops mostly with very limited access for large heavy tools. One of the primary reason for buying the Kapex was size, weight and dust collection. It allows you to preform 10% better on a residual bases over night. When was the last time you got 10% better over night. I know your thinking you can make better or same cut with my Dewalt or Makita and you just might.
But what do yo want to move around? 47lbs or 60lbs
Do you like banging up walls dinging railing in old historic homes?
Do you like bathing in saw dust and blanketing the job with it?
And now the cost This was quoted by me some time ago.
Your thinking cost. I know I kow...blah blah blah. This is what it cost and as far I’m concerned if your a small contractor with a full time or 2 employee’s it’s doable. Just get them use to it and keep the Makita for not so accurate and dirty jobs.
I estimate that dust collection alone will save me about 1 week/yr (min). What’s that worth to you? All of the above and bonus weeks of a pay. What’s that worth to you?
If you use this saw 20days a month 240/days year it’s comes out to be $5.62 per shift. Now I don’t know about you, but that’s less then sandwich or 2-3cups coffee a day.
We at City Decks Inc have had nothing but pleasant experiences with the Festool Systems time and time again.
Thank you all for the time.
Yannis N. Tsakiris
www.citydecksinc.com
www.citypropertiesinc.net