I messed up the url insertion http://www.in-lineindustries.com/RDMuller said:I have lots of experience here, all gained the hard way. Not only do the angles need to be correct, but more importantly the opposing sides must have lengths that are identical. I have had excellent results on the table saw after I purchased the Dubby left and right side sliding tables with stops for the length adjustments. Practice on scrap to get everything right. This system will not let you down.
I have the Lion (or is it Lyon) trimmer with a guillotine type of knife. This is useless as a "saw", but is extremely handy as a "planer" or "shaver" to do some fine tuning.
here is the url for Dubby
Richard Leon said:This is the method that I have found to be the most reliable.
Take a piece of plywood or MDF about two feet square. Glue and screw a block to it about one inch high running along the length of one side of the plywood or MDF. The inner edge of the block must be a straight edge. Using a square, screw a second block in place at 90 degrees to the first block on another edge of the plywood. The two blocks should be almost touching but leave a small gap. Do not screw it in fully until you are sure it is aligned at exactly 90 degrees. I screw it in sufficiently to hold it in place and then tap it with a hammer to get it exactly right. Then screw it down firmly.
Now you have a 90 degree jig. Clamp it to the MFT so that the cut will be roughly 45 degrees each side. If you are out by a few degrees either way it will not matter as long as the two angles sum up to 90.
Hold one picture frame side tight to one of the blocks and make the cut. Repeat with the second side against the second block.
If you find one side is too long, you can easily trim it with this jig and the angle will remain the same. Just be careful not to run the saw all the way through the plywood base.