Rust on OF 1010

OXCanada

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Sep 13, 2014
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Hi I just purchased my of 1010 and after three weeks in the shop I noticed rust on the posts. Looking deeper there are some scratches there. When I got the router I didn't think anything of the small scratches.  Ow I am concerned about the rust. I live in the Midwest but have never had a tool rust like this.

I'm just out of the 30 day period and looking for advice on if this is something to be concerned about. Or if I should oil it and watch it closer.

Here is a pick of the issue.
 

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If it were me, I would remove the rust, and put some silicon on it so the dust is repelled. That is not much more than a light surface rust. Also I would watch the garage humidity, and strongly consider a dehumidifier to protect all my tools.
 
I have had my OF1010 for about 2 years now and have a few similar marks on the posts as yours.
It is probably a sweaty fingerprint that has caused it. I was disappointed when I saw the same thing on my router, especially as I have a couple of really old Dewalt/Elu routers and there are no signs of similar rust on their posts....!

I mentioned it to the Festool Rep that pops in to see me and he suggested using a silicone spray to keep the posts lubricated and prevent the rust forming from the fingerprints.

I also keep little packs of Silica Crystals in the systainer now as well, just to try and keep the moisture content at bay.
 
Festool metal parts rust like crazy, it's ridiculous. I once bought a 4 year old OF1010 router and the columns were rusted all over. Just like poster above, I have a DeWalt/Elu router for 20 years already, and it has not a spec on it. Festool should really work on their rust protection, other brands do this a lot better.
 
I mentioned it to the Festool Rep that pops in to see me and he suggested using a silicone spray to keep the posts lubricated and prevent the rust forming from the fingerprints.

This usually a bad idea in a woodworking environment.  If silicone gets on your project it will keep finishes from adhering.  Wax is a better alternative in my opinion.
 
Rusting of router posts is not new news here.  Trying to protect them with some sort of repellent is a good idea.  If you use silicone or any protectant apply away from your work area and wipe off excess.  Transference to a work surface from router posts would be a slim chance in my mind, but heck, anything is possible.

Peter
 
I use Beoshield on my cast iron power tool tops. It seems to work well in protecting them from rust.
 
I also use Boeshield on cast iron tops and Dyna Glide for lubricating router posts and the rods on the Domino.
 

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This is the first I have heard of this. Gonna have to figure out what I want to use on the posts. Dont want those getting rust on them.
 
To remove the rust that is already on the plunge posts, I would recommend using very fine uncoated steel wool. You might want to wipe the posts down with a mild solvent like denatured or 90% isopropyl alcohol. I would recommend steel wool instead of non woven abrasives, since the non woven Scotch Brite type abrasives have aluminum oxide embedded in the pads than can come loose and get embedded in the bronze bushings that slide over the plunge posts. The steel wool idn't much harder than the plunge posts and at most will burnish any roughness on the surface making the posts a bit smoother. This might not remove all the staining from the rust but the posts will wind up fully functional.

After using the steel wool it's probably best to wipe the posts down with alcohol again ti remove any dust left from the steel wool.

Then as other members have already recommended, I would use Boeshield T9 on the posts. The Boeshield goes on as a tin liquid than can get into any pores in the steel of the post sealing them.

If you have it, after using the Boeshield, I would recommend wiping and polishing the plunge posts with Renaissance Wax. The Renaissance wax is formulated and used to protect objects like armour at the British Museum, and also leaves a very smooth hard surface coating. The wax finish is harder and smoother than the finish from the Boeshield, and the plunge posts should plunge easier and more smoothly one applied. I know after applying the renaissance wax to the plunge posts on a couple Dewalt routers, I could plunge the routers by a single handle, which didn't really work previously. Regular paste wax might also workbut I don't think it dries as hard.
 
I would highly recommend that you use either stainless steel wool or bronze wool for removing the rust.

Using plain steel wool on the 1010 posts is a big no-no. Even though at first it would appear to be removing the rust, using plain steel wool will actually transfer microscopic particles of iron/steel to the posts and you will actually have a worse rusting problem over time.

That's the reason why metal workers/welders keep the tools/abrasives/brushes that they use on steel separate from the ones that they use on stainless steel...it prevents cross contamination.
 
I didn't know this about Renaissance wax until I was told by a supplier of very high end sporting firearms, but it has a very fine abrasive mixed in with it.

I keep my Domino posts and router posts wiped down with a very fine oil. I do use Beoshield on my cast iron table tops, but not on friction parts.
 
Birdhunter said:
I didn't know this about Renaissance wax until I was told by a supplier of very high end sporting firearms, but it has a very fine abrasive mixed in with it.
Are you sure he wasn't just trying to sell you a competing brand?
Perhaps the term microcrystalline wax (which Renaissance is) mislead him?
 
Birdhunter said:
I didn't know this about Renaissance wax until I was told by a supplier of very high end sporting firearms, but it has a very fine abrasive mixed in with it.

Was his name Jack L?  If so, don't be so sure that he knew what he was talking about regarding Renaissance wax. 

I'm pretty sure Renaissance Wax does not contain an abrasive.  However, the same company makes a polish that does contain an abrasive.
 
Birdhunter - your smith or dealer is mistaken or uneducated. RW does not contain any abrasive. 

Now, he may have not liked the results when using it on some of his guns, but it's not abrasive.
 
Thanks gents!!  Appreciate the help.

I had never heard of brass wool before. Hopefully this rust will be a thing of the past for me.
 
OXCanada said:
Thanks gents!!  Appreciate the help.

I had never heard of brass wool before.

Ahem...make that bronze wool...commonly used in the boat arena. The true boat builders still use tapered bronze screws because they are still the best to use in that application.  [big grin]

Some old time things just continue to make sense to employ.

 
I have thrown in silica gel bags in all my toolboxes...
 

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As Cheese says, bronze or stainless wool, or even a scotch-bright pad, then a thin coat of machine wax or paraffin wax to protect.
Got an old  Elu 177 in my collection, it must be 30 years old, no rust.
 
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