Straight edge for joining guide rails

JCLP

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Oct 27, 2013
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Would anyone have any suggestions on what straight edge, or level, I can purchase to help me get 2 Festool 55" guide rails straight when joining them.
Thanks,
 
I'm thinking about the Betterley SLC 23 to use to aide connecting 2 rails.

DrD
 
I know I'm being Capt. Obvious, but I normally have 3 or 4 rails on site, so I just use one my singletons.
 
I have 6' stabila and it works great.
But ordered 3m track today after issues this week with jointed rails.
 
I made a connector similar to Betterly's with a 4' piece of 8020 10 series material.
 
I have a fair number of rails for both shop and field work.  I admit that I have a contrarion view from both Festool and experienced users here, but here's what I do and why:

I immediately trim the end of the new rail slightly (perhaps a 1/16", or less )with a perfectly tuned chop saw. (kapex).  Now I know that the rail ends are at true 90 degree angles to the long length of the rails. 

When I attach my trimmed multiple rails together, I simply make sure there are no gaps between the rail ends during assembly.  If the attached rail ends are tight and properly attached, the long sides must be straight. 

I find this system to be just as accurate and certainly quicker than utilizing an additional straight edge for alignment.

It seems to me that utilizing a single straight edge to align two additional straight edges while tightening holding screws might be a bit more prone to mishap.

Just my take, Dan
 
Dan Rush said:
I have a fair number of rails for both shop and field work.  I admit that I have a contrarion view from both Festool and experienced users here, but here's what I do and why:

I immediately trim the end of the new rail slightly (perhaps a 1/16", or less )with a perfectly tuned chop saw. (kapex).  Now I know that the rail ends are at true 90 degree angles to the long length of the rails. 

When I attach my trimmed multiple rails together, I simply make sure there are no gaps between the rail ends during assembly.  If the attached rail ends are tight and properly attached, the long sides must be straight. 

I find this system to be just as accurate and certainly quicker than utilizing an additional straight edge for alignment.

It seems to me that utilizing a single straight edge to align two additional straight edges while tightening holding screws might be a bit more prone to mishap.

Just my take, Dan

I never thought to verify that the ends of the rails are a perfect 90 - I just assumed ( I know) that they were. I'll check mine next time I use them, but have you found much error in the cuts from the factory?
 
I'm pretty certain none of them are at 90 degrees from the factory. I'm guessing it's a moving cut.

Tom
 
Dan Rush said:
I immediately trim the end of the new rail slightly (perhaps a 1/16", or less )with a perfectly tuned chop saw. (kapex).  Now I know that the rail ends are at true 90 degree angles to the long length of the rails. 

The only downside I see to this was mentioned when I asked about milling holes in the FS5000 rail to reduce the weight, and that is that you lose whatever anodizing or finish was on the end of the rail. Personally I don't see it as a big deal, but have you found any real-life issues with it? How many years has it been since your oldest rail was trimmed?
 
wow said:
Dan Rush said:
I have a fair number of rails for both shop and field work.  I admit that I have a contrarion view from both Festool and experienced users here, but here's what I do and why:

I immediately trim the end of the new rail slightly (perhaps a 1/16", or less )with a perfectly tuned chop saw. (kapex).  Now I know that the rail ends are at true 90 degree angles to the long length of the rails. 

When I attach my trimmed multiple rails together, I simply make sure there are no gaps between the rail ends during assembly.  If the attached rail ends are tight and properly attached, the long sides must be straight. 

I find this system to be just as accurate and certainly quicker than utilizing an additional straight edge for alignment.

It seems to me that utilizing a single straight edge to align two additional straight edges while tightening holding screws might be a bit more prone to mishap.

Just my take, Dan

I never thought to verify that the ends of the rails are a perfect 90 - I just assumed ( I know) that they were. I'll check mine next time I use them, but have you found much error in the cuts from the factory?
not just me, but Festool acknowledges that the ends are not perfect.  That's why at end user training they recommend using a straight edge.

I want to be clear:  this is no problem with Festool, just a different approach.
 
Wow,
I think I picked up my first 55 and multiple rails around 2006, or so.  I have never had any issues with the finish or fit on my cut rail ends.  But I do re trim my field rails occasionally ( perhaps annually ) just to keep them honest!
 
It class they also tell you to gap the rails hen using the connectors.  This goes along with what Dan wrote.

Peter
 
There's also a graphic on the guide rail boxes that shows using a gap when connecting them.

Tom
 
This is one of those situations where I probably shouldn't post because I risk insulting or angering some.  That is certainly not my intent.  So here goes:

Everyone reading this except for the spammers and bots is a woodworker of some sort.  We make jigs and use tools with all sorts of capabilities and the results posted here are proudly posted, commented on, and admired.

If you don't want to use a level, or a straight edge, to align your rails, rather than buying an aftermarket jig to do so, why don't you spend a couple minutes in the morning over a cup of coffee and look at the situation and figure out how to take a piece of stable material and route a groove that will fit the raised portion of the rails and align them so that the screws can be tightened or come up with something similar.  Isn't this the type of stuff we all purchased our tools to do?

Again, sorry for the forcefulness of my post.  No harm intended.

Peter

Peter
 
JCLP said:
Would anyone have any suggestions on what straight edge, or level, I can purchase to help me get 2 Festool 55" guide rails straight when joining them.
Thanks,

Normally, I use a 36" straight edge from Lee Valley but when I don't have it to hand I've also ripped a straight edge on a piece of lumber or plywood and used that on the back of the rail (after making sure it's truly straight).

http://www.leevalley.com/US/wood/page.aspx?cat=1,240,45313&p=56676
 
I bought the Betterley straight line connector and am very happy with it.
It makes perfect sense to get a long rail and mount it on the inside of your garage door or on your shop wall, if that's your setup.

In fact, if that's the case, I'd stop reading right now and go to 7corners.com and order one of their 197" rails on closeout while they still have them.  ;)

In my case, I live in NYC and mobility/space is key. It's not uncommon to use the subway or a taxi for a job if necessary.
My workflow here is such that it's advantageous for me to have rails of differing lengths and join them based on the task at hand.

To that end, I've found the Betterley SLC 23 to be a very useful tool that gives me great confidence that every connection is as dead straight as the manufacturing tolerance of the rails will allow.
I highly recommend it.
It's $100 but has paid for itself many times over... kind of like the rest of these green tools which are such a joy to use.

Dave
 
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