The eternal madness - hoses and hose fittings (let's make & maintain a list)

TinyShop

Member
Joined
Feb 5, 2017
Messages
661
Coming on the heals of another time wasting slog in search of an extractor/vac hose fitting, it occurred to me that we should start and maintain a thread dedicated to assisting people in finding correctly mating hose fittings.

For those of us who are not wedded to any particular brand when it comes to hoses and/or fittings (or, for that matter, tools or, cyclones or vacuums), sourcing replacement fittings and/or hoses is a nightmare. Most brands work off the concept of "proprietary'ism", whereby they want to keep the waters muddy in regards to what accessories/consumables/spare parts will work with their products, all so their customers are stuck buying their (and only their) wares.

In the case of vac fittings, few brands (if any) properly list or provided the I.D. and O.D. of the fittings they sell, an infuriating dilemma which makes it nearly impossible to know if a given fitting will work with a specific tool/hose/fitting/cyclone/extractor combination. Since often the fittings in question all emanate from the same single factory (for instance, I'm more and more convinced that Nilfisk has the majority of the private label market), it's insulting to folks like me who want to find the correct and usually cheapest version of basically the same thing. IOW why pay a Festool-price for a component made by a third party who also makes that same or similar part for other companies (including sometimes their own in-house brand), many of which end up selling for pennies on the dollar in comparison to the Rolls Royce pricing of the top end brand(s)?     

In my case, my "big" vac is a CS-Unitec-branded i-Pulse (manufactured in Germany by Starmix) machine and my hoses are a mix of Bosch and Festool-branded hoses (likely all manufactured by Nilfisk).

Most recently, because I've inserted a cheap but nonetheless excellently performing Dustopper dust cyclone in between my hand held machines and my extractor, I no longer have the use of the locking bayonet "cuff" fitting which came installed (on the vac-end) on most of my hoses. Instead, because the locking bayonet fitting isn't compatible with the inlet port on the Dustopper cyclone (which features the worldwide standard tapered ~58.5mm ID inlet -female - port designed for male 57mm or 1-1/4 friction fittings) I need to switch from bayonet to friction-fit.

I ended up with a Festool-branded friction cuff fitting following the huge sell off of all the ribbed hose accessories that accompanied Festool's switch to the smooth hose design (I paid 50% of the original price for that name brand fitting) which I've been swapping between my hoses as the need arises. That gets old real quick. But, since I'm not willing to pay in excess of US$30 for a piece of plastic (the going price for the Festool-version of the cuff I'm after) I did a little sleuthing.

After the usual reading between the lines, querying like minded employees at large brands, scouring the internet, etc., I was ultimately able to deduce (and this deduction has since been affirmed) that Nilfisk part # 15102, as shown below:

[attachimg=1]

[Source]

...is the part I'm looking for.

This hose cuff is compatible with 35mm (as well as so-called "36mm") ribbed hoses (and it features the improved design whereby you simply reverse thread the fitting onto the hose instead of needing the take the fitting apart into what is normally three component pieces and then snapping the assembly back together again) and is designed to friction fit inside the male inlet port on standard shop vac/dust extractors.

FYI all of Festool's vacs, as well as most other brands of "industrial" vacs (so, Ridgid, Bosch, Metabo, CS Unitec, Fein, Milwaukee, etc.) feature this same inlet port size.

The Festool version of the cuff (the one I was absolutely not willing to pay an obscene amount for) is #204920 (and costs between US$32 and US$35). Meanwhile, the Nilfsik-branded version is less than US$9 (not including shipping). It's unclear if the Nilfisk model is antistatic, but given that I don't live in the desert I've never had a problem with static build-up.

As an aside, please don't believe the product description that sometimes accompanies Nilfisk # 15102 - you'll often see "36mm to 50mm". This refers, mostly unhelpfully, to the I.D.'s of the hose (the I.D. of 36 mm hose is 36mm) it's designed to work with and the ID of the other end (a completely worthless piece of information). Again, this is intentional in order to muddy the waters. If this part was listed everywhere properly (as shown on the image above borrowed from the website of a random Slovenian retailer who went out of its way to use a non-stock photo that displays the basic info we as consumers need to be able to make informed decisions) people would know that they could buy this part instead of the Festool-branded one and save a bundle while doing so. Infuriating but a part of life in a capitalist society.

The moral of the story is that I spent the same as Festool's price for one fitting for instead three fittings, even when shipping is included.

So, I encourage others to add their own experiences when it comes to mixing and matching brands so that we might finally break through the deliberate obfuscation that surrounds vacuum hoses and fittings.

Have at it! :)
 

Attachments

  • nilfisk-hrdlo-dn36-50-otocne-abs-15102.jpg
    nilfisk-hrdlo-dn36-50-otocne-abs-15102.jpg
    40.7 KB · Views: 496
The Nilfisk part - to the best of my knowledge - is *not* anti-static - hence why it is way cheaper.

A comment here - thread of Festool parts (including historical) along with images, as well as for the compatible Nilfisk, Makita etc. parts would be nice. Though images are key here.

From what I searched the last time, comparable AS parts can be had cheaper than Festool indeed, but more like 1/3 cheaper, not at 1/3 the cost. That is assuming one takes the German market pricing of these things.
 
TinyShop said:
Coming on the heals of another time wasting slog in search of an extractor/vac hose fitting, it occurred to me that we should start and maintain a thread dedicated to assisting people in finding correctly mating hose fittings.

For those of us who are not wedded to any particular brand when it comes to hoses and/or fittings (or, for that matter, tools or, cyclones or vacuums), sourcing replacement fittings and/or hoses is a nightmare. Most brands work off the concept of "proprietary'ism", whereby they want to keep the waters muddy in regards to what accessories/consumables/spare parts will work with their products, all so their customers are stuck buying their (and only their) wares.

In the case of vac fittings, few brands (if any) properly list or provided the I.D. and O.D. of the fittings they sell, an infuriating dilemma which makes it nearly impossible to know if a given fitting will work with a specific tool/hose/fitting/cyclone/extractor combination. Since often the fittings in question all emanate from the same single factory (for instance, I'm more and more convinced that Nilfisk has the majority of the private label market), it's insulting to folks like me who want to find the correct and usually cheapest version of basically the same thing. IOW why pay a Festool-price for a component made by a third party who also makes that same or similar part for other companies (including sometimes their own in-house brand), many of which end up selling for pennies on the dollar in comparison to the Rolls Royce pricing of the top end brand(s)?     

In my case, my "big" vac is a CS-Unitec-branded i-Pulse (manufactured in Germany by Starmix) machine and my hoses are a mix of Bosch and Festool-branded hoses (likely all manufactured by Nilfisk).

Most recently, because I've inserted a cheap but nonetheless excellently performing Dustopper dust cyclone in between my hand held machines and my extractor, I no longer have the use of the locking bayonet "cuff" fitting which came installed (on the vac-end) on most of my hoses. Instead, because the locking bayonet fitting isn't compatible with the inlet port on the Dustopper cyclone (which features the worldwide standard tapered ~58.5mm ID inlet -female - port designed for male 57mm or 1-1/4 friction fittings) I need to switch from bayonet to friction-fit.

I ended up with a Festool-branded friction cuff fitting following the huge sell off of all the ribbed hose accessories that accompanied Festool's switch to the smooth hose design (I paid 50% of the original price for that name brand fitting) which I've been swapping between my hoses as the need arises. That gets old real quick. But, since I'm not willing to pay in excess of US$30 for a piece of plastic (the going price for the Festool-version of the cuff I'm after) I did a little sleuthing.

After the usual reading between the lines, querying like minded employees at large brands, scouring the internet, etc., I was ultimately able to deduce (and this deduction has since been affirmed) that Nilfisk part # 15102, as shown below:

[attachimg=1]

[Source]

...is the part I'm looking for.

This hose cuff is compatible with 35mm (as well as so-called "36mm") ribbed hoses (and it features the improved design whereby you simply reverse thread the fitting onto the hose instead of needing the take the fitting apart into what is normally three component pieces and then snapping the assembly back together again) and is designed to friction fit inside the male inlet port on standard shop vac/dust extractors.

FYI all of Festool's vacs, as well as most other brands of "industrial" vacs (so, Ridgid, Bosch, Metabo, CS Unitec, Fein, Milwaukee, etc.) feature this same inlet port size.

The Festool version of the cuff (the one I was absolutely not willing to pay an obscene amount for) is #204920 (and costs between US$32 and US$35). Meanwhile, the Nilfsik-branded version is less than US$9 (not including shipping). It's unclear if the Nilfisk model is antistatic, but given that I don't live in the desert I've never had a problem with static build-up.

As an aside, please don't believe the product description that sometimes accompanies Nilfisk # 15102 - you'll often see "36mm to 50mm". This refers, mostly unhelpfully, to the I.D.'s of the hose (the I.D. of 36 mm hose is 36mm) it's designed to work with and the ID of the other end (a completely worthless piece of information). Again, this is intentional in order to muddy the waters. If this part was listed everywhere properly (as shown on the image above borrowed from the website of a random Slovenian retailer who went out of its way to use a non-stock photo that displays the basic info we as consumers need to be able to make informed decisions) people would know that they could buy this part instead of the Festool-branded one and save a bundle while doing so. Infuriating but a part of life in a capitalist society.

The moral of the story is that I spent the same as Festool's price for one fitting for instead three fittings, even when shipping is included.

So, I encourage others to add their own experiences when it comes to mixing and matching brands so that we might finally break through the deliberate obfuscation that surrounds vacuum hoses and fittings.

Have at it! :)

Man that is a great idea - make it a "sticky"
 
This thread is interesting. My understanding is that the Bosch VAC008 is considered to be a decent 35mm anti-static hose, which can be fitted with the aforementioned (expensive) Festool #204920 "cuff" for connection to the CT inlet port.  This is what I read here, mind you. I don't speak from experience.

At the moment, the VAC008 is hard to come by at a reasonable price.

I can report for sure that the Bosch VH1635A 16-Feet Anti-Static 35mm Dust Extractor Hose, which looks a lot like the VAC008, is NOT a 35mm hose. Its inside diameter is 32mm at most. It will NOT work with the Festool 36mm fittings, and obviously won't support the same airflow as a 35/36mm hose.
 
I picked up a Bosch VAC008 hose locally and can confirm that the Festool #204920 cuff threads onto it perfectly so it can be attached to the DC. The tool end of the hose is another matter. I intended to use this hose with an assortment of Bosch cleanup attachments: VAC018 brush, VAC017 crevice tool, VX460 floor cleaning set, but they do NOT fit and an adapter doesn't seem to exist. Thanks Bosch.

So my plan to use the Bosch hose for site cleanup is pretty much dead. I bit the bullet and got the Festool cleanup kit which comes with the truly great 36mm hose.

Oddly enough, the Bosch attachments all fit perfectly on the Festool cleanup kit tubes.

I'll use a short section of the Bosch hose with a #204920 cuff on each end to connect the DC to a dust deputy. The cuff fits securely over the dust deputy outlet port. The Festool hose then connects directly to the dust deputy inlet port. No adapter is needed there. I got the black static-conductive version of the dust deputy, and a static-conductive 90-degree elbow from Oneida for the inlet connection.
 
Anyone searching for a friction-style cuff for connecting a 19mm ribbed hose (like the Bosch-branded antistatic version I have, VAC009):

View attachment 2

...to the standard 57mm (2-1/4") inlet on a CT (this is the standard inlet diameter shared amongst most of the world's shop vacs/dust extractors) can purchase the following:
https://www.clippervac.com/products/clipper-vac®-universal-adapter?_pos=2&_sid=2350ef3dc&_ss=r

It's not cheap (it's molded ABS - so should be fairly antistatic - and also, apparently, patented) but it's literally the only fitting of its kind in the world (at least that I've been able to find). I wanted to convert my final hold-out hose from the locking bayonet-style Starmix cuff to a friction-style cuff so that I can use it in conjunction with my dust separator (Gen1 "Dustopper") and this is literally the only fitting I could find.

The existing bayonet cuff is glued to the hose so I'll need to cut it off. But, according the the Clipper Vac folks, who sent me a photo of the mouth of the small end of the cuff:

View attachment 3

...their fitting threads on (reverse thread of course) to a 3/4"(19mm) ribbed hose while the other end fits snuggly into the 57mm inlet port that's standard on most shop-style vacs. Mine's in the mail to me as I type this. Oh, and the second opening in the large end of the fitting is for "1-1/4" hose" - not sure if this means for 1-1/4" fittings or 1-1/4 hose or what but that's what I was told.

Here's my set up showing the Dustopper and it's 57mm inlet port (showcasing the Nilfisk cuff I wrote about earlier in this thread as well as my silver Bosch-branded, non-antistatic 35mm hose, VAC006):

View attachment 1   

I had to convert all my hoses to friction style-cuffs (from the Starmix bayonet-style cuffs that were originally fitted) now that I have inserted the dust separator into the mix - the latter is obviously not compatible with bayonet cuffs.
 

Attachments

  • Dust Separator_Power Center Cart w_Starmix Vac.JPG
    Dust Separator_Power Center Cart w_Starmix Vac.JPG
    104.1 KB · Views: 28
  • Bosch 19mm Antistatic Hose w_bayonet fitting.png
    Bosch 19mm Antistatic Hose w_bayonet fitting.png
    702.5 KB · Views: 17
  • Univ-Inside.jpg
    Univ-Inside.jpg
    51.4 KB · Views: 15
I've been meaning to upload this update for a while.But, in the process of fitting the new friction-fit hose cuff onto my 19mm Bosch-branded anti-static hose, I discovered that it relies on barbed fittings, as shown below:

View attachment 1

As you can see I ended up removing the fitting by slicing into the hose. This may not have been necessary given that it may be possible, if one pulls with enough power, to decouple the hose from the barbs. My initial impression was that the fitting was glued to the hose (it's not) which is why I went the route of slicing into the hose - but it may be possible to avoid doing so. Hope this helps someone else.
 

Attachments

  • Bosch19mm_barbed_compressed.JPG
    Bosch19mm_barbed_compressed.JPG
    62.9 KB · Views: 19
Back
Top