The Little Saw That Could....

Jesse Cloud

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Jan 23, 2007
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The TS55 vs TS75 choice is a frequent issue here.  Here's one more story to add to the fire...

I build furniture.  Usually 8Q (2 inch/50 mm) is the thickest wood I work.  So the TS55 works fine.  Ocassionally I use thicker wood, but I prefer using the bandsaw for that.  Not to say I haven't been lusting after the TS75.

Well, today I had a very nice piece of 12 Q (3 1/8 inch/ 80 mm rough) black walnut that was 99 inches/ 251cm long and 10 inches/ 25 cm wide.  I'm an old guy in a one man shop and that board was just too heavy and bulky to wrangle safely on the bandsaw.  I couldn't cut it shorter yet, because I needed first to split it down the middle to see what the grain did in the middle.  I'm trying to match the shape of some chair legs.

Well, I wouldn't do this everyday, but I thought why not give the TS55 a try.  I joined two FS1400/2 's together and clamped them to the board.  Made two passes with the TS55 to get the first 55mm.  I tried 55 at the beginning of the first pass, but the TS55 seemed to be struggling.  Then I flipped the board over, positioned the rail and cut off the remaining 25mm.

Turns out I misaligned to two cuts by about half a sawblade.  But the board was cut and I could clearly see the grain patterns.  Turns out the decision to rip it paid off, I found 4 legs that way.  The rip cut cleaned up with 5 minutes of hand plane work and the boards went to the chop saw for rough length cuts.  From here on, the pieces are nice manageable sizes.

I know I was pushing the TS55 to do more than it was designed to do, but it came through.  Overheated once, but was ready for more in a few seconds. 

Looking back, I should have at least bought a Panther blade for the rip, but the original blade came through (though it badly needs a cleaning now).

Kudos to Festool.  I've got the big board broken down and still have all my fingers. 

Maybe Santa will bring me a 75 next Christmas....
 
Deke said:
You know what, I have a 75 and always jump on the 55 vs 75 threads to say go for the 75, but the 55 is so darn light and I admit, I rarely need the 75 for what it can do over the 55. Still, it seemed like the American thing to do - go bigger, badder and more $$$! :-)

What Deke said  [thumbs up]
 
Jesse, FYI. Tenryu makes TS55 and TS75 blades with the same kerf as the 48 tooth festool blade.  This is very convenient when you only have one or two guide rails.  I just got 28 and 12 tooth blades from them.  They also make a think kerf ripping blade that comes with a thinner riving knife.  I haven't tried the thinner blade, but I think it would have helped in the situation that you described.    The problem with the current Festool blades is that the 48 tooth has a thinner kerf compared to all their other blades so you will need to replace your splinter guard if you switch blades back and forth.  I think I saw a recent posting that festool will start offering all blades of the same diameter with the same kerf.

BTW, I am glad that the TS55 worked in this situation.  I have some 8/4 walnut waiting for me in the garage (and no bandsaw).
 
I got my TS55 delivered yesterday. So far, I'm glad I chose it over the 75 because of the size and weight. You can throw it around nice and easily.
 
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