Trion jigsaw blade deflection

James.

All above replies are correct; the guides are set too tight. Adjusting them properly as Tom mentioned with the Steve Bace technique is simple, quick and foolproof. Just to mention that technique is also important; use the correct blade and don't push the blade too fast.

Bob
 
justahobby said:
@James
Is the blade exhibiting any sort of physical deformation other than the bending?  I'm trying to figure out my blade deformation issue.

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galwaydude18 said:
I'm not sure of the brand right now. I'll have to check. They don't get black but seem to leave a groove in the side of the blade but even if I loosen it more it doesn't help unless I loosen it a lot. I would only be cutting mdf or chipboard when I'm fitting shops, kitchens etc.

@galwaydude18
Just out of curiosity, are your carbide blade guides parallel, or is the guide on the scraped side at a slight (visible) angle when looking at the unit head on?  For example, in my setup the right guide is toe-in at the bottom, a la: ||/ .  I've just noticed my (new) unit starting to do this and am puzzled.

[attachimg=2]

I'm pretty sure the above discoloration rings and black area are to what Shane is referring in an over-heated blade. :-(

How do I know if the carbide blade guides are parallel or toe in?
 
When I look at the front of my Trion (more easily visible without the blade), the left (looking head-on) guide appears almost nearly vertical, and the right guide appears closer at the bottom, like this: | /  .  So, when some side force is applied by hand or the blade attempting not to remain vertical/ straight, the right guide only supports the blade along its bottom edge (or a single point), instead of across its whole face.  Nigel made a good point about the whole guide assembly being centered, and I have tried to adjust this assembly, but I'm not sure I have made much progress, as the adjustable side of the guide is the one that opens up when making adjustments...resulting in a gap I can slide a piece of paper into one the blade freely slips in when doing the guide adjustment either way (blade starts in or outside the guide).  I tried to get a good picture, but the one below is the best I could do...it's not too clear, but does show the guides are not in-line vertically, either.

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Incidentally, when I first received my Trion and was looking it over, I noticed the "non-parallelness" of the guide blocks and checked with Festool's support about it.  The gentleman said it would/ should be okay.  I have tried both guide adjustment methods and tested for a gap with a piece of paper, but with my third blade now shaved on one side, I am skeptical it does not need some attention beyond what I can provide.
 
Difficult to tell what's going on but looks like you might have to send it in to TTS.
 
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