It will not work because you can not drill 3mm holes at accurate 90 degree freehand. Exit hole will be off.clark_fork said:The 3mm holes do go through the stock so coming up from the bottom should work.
It will not work because you can not drill 3mm holes at accurate 90 degree freehand. Exit hole will be off.clark_fork said:The 3mm holes do go through the stock so coming up from the bottom should work.
Svar said:It will not work because you can not drill 3mm holes at accurate 90 degree freehand. Exit hole will be off.clark_fork said:The 3mm holes do go through the stock so coming up from the bottom should work.
Got it. This is more complicated than I thought, more steps. Will watch the video.Michael Kellough said:The 3mm holes are not quite freehand. The bit passes through a bushing.
Axminster are working hard to keep up with demand and have a new workshop annex for the production of the PGS. With their good efforts they should meet all of the pre-Christmas surge in demand.VirtuaLogic said:Just bought myself the Parf Guide system and the dogs. I know what I will be doing this Christmas![]()
Hi AlexVirtuaLogic said:Help!
I started building my worktop today. 3mm holes were no problem, holes in the rulers were a bit tight to get the guide pins in but a firm push did the trick.
After drilling all the 3mm holes, the 20mm holes proved to be more difficult. The first hole went well. Second hole the boring bit locked up in the guide. I was able to tap the bit out of the guide, checked the bit and guide for damage, but could not find anything. Inserted the bit back in and it was able to move freely.
So, attempted to finish the second hole, went without problem. Third and fourth holes also no problem. The during the fifth hole, the bit locked up again. This time tapping it out is far more difficult, to the point that I am afraid to apply more force, and the bit is still stuck...
I was drilling at high speed with a Festool C15, wile applying minimal force. Pulled up regularly to clear chips, vacuum hose near the guide to suck up all debris.
What did I do wrong? And what should I do with the bit and guide, to separate them?
Thanks, Alex.
[edit]
I had no patience and searched the forums for more info. Found the info about the possible burr. I tapped out the bit with a little more vigor, and checked both bit and guide. I found burrs on the bit. I hit the burrs gently with a file, and now the shaft of the bit feels smooth again. I can get the bit into the unused bushing, but the bushing used for the 4 holes feels much tighter. I can see scratches in the bushing...
I can't fathom how the burrs got on the bit though. One was on a part of the shaft that is not in the chuck at all... I guess I need to contact Axminster about this?
[/edit]
Peter Parfitt said:Hi Alex
You do need to oil the shaft of the 20 mm drill each time before it is used.
Those burrs cannot get there from going through a bronze bush even if there was no oil. The 20 mm guide is made from aluminium and that could not be the cause.
Contact Axminster and see what they say.
Peter
VirtuaLogic said:Peter Parfitt said:Hi Alex
You do need to oil the shaft of the 20 mm drill each time before it is used.
Those burrs cannot get there from going through a bronze bush even if there was no oil. The 20 mm guide is made from aluminium and that could not be the cause.
Contact Axminster and see what they say.
Peter
Hi Peter,
Thanks for your reply!
I don't think the part about lubricating the shaft is in the manual. I followed the manual to the letter (to the point of not applying common sense) because I thought the system would specify it if lubrication was needed.
I mailed Axminster, will report back here with their reply.
In the mean time I cleaned up both the bit and the bushing with a piece of sandpaper, and was able to drill all the remaining holes in the MDF. I might have lost a wee bit of precision this way, but at least the set is not unusable anymore.
What I found is that my initial technique of high rpm and minimal pressure does not work well. Low rpm and firm pressure works much better (and faster too). Holes have a bit of tear-out on the bottom, but I intend to round them over for easier clamp insertion anyway.
Thanks, and a happy new year,
Alex
[member=11196]Peter Parfitt[/member]Peter Parfitt said:Hi [member=12447]VirtuaLogic[/member]
The 20 mm drill shaft is precision ground and you are unlikely to have lost any significant accuracy following the burr incident. I am glad that you are now producing nice 20 mm holes again. You make an excellent point about drill speed as the chippings have to have time to be sucked up into the extractor and so going at not too fast a rate is a good idea.
Hi [member=60286]bobfog[/member]
Many thanks for pointing out that the very important point about lubrication is covered in the manual.
Happy New Year everyone.
Peter