[member=37411]Edward A Reno III[/member]
Here's what I use for an assembly/cutting table. I needed something that was extremely portable and lightweight but also sturdy.
The main bundle:
2 standard 36" tall Stablemate saw horses. Each capable of supporting 500# with a cedar 2x6 mounted on the top. The 36" height makes it easier on the back. 3 pieces of 80/20, 6 feet long by 1.5" tall.
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Rear view showing aluminum tabs.
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A closer look at the aluminum tabs. Fab'd from 1/2" thick aluminum that I had on hand from another project
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The 80/20 installed makes for a good solid framework.
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The 80/20 lays nice & flush with the 2x6.
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Top view and bottom view of the 80/20 with the alignment capscrew installed.
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1 1/2" foam cut to a 32" width with some Dominos added. Nice and compact. I cut on one side and sometimes paint on the other side.
Recently I had to cut some strips of red rosin paper and instead of lugging the roll to the bench, i brought one of the 32" sections into the house and cut on it instead.
Setup time for the bench is 5 minutes. The Stablemate horses are nicely galvanized and with the aluminum brackets and 80/20 extrusions, the cedar top, the stainless fasteners and the foam surface, it's pretty impervious to wet weather.
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