- Joined
- Apr 13, 2011
- Messages
- 4,550
Hi Woodguy
The shelves are quite interesting. The customer was absolutely adamant that they should not bend when fully loaded with books. They are actually fixed.
The shelves are made up of two flat sections of 12mm MDF separated by about 22mm with ribs of 8mm MDF running along their length. The ribs are set into the top and bottom piece of 12mm MDF (I think I made a 4mm channel) and glued in place. The front edge is solid oak with a solid deal (pine) piece glued and screwed on that fits snugly between the 12mm top and bottom MDF pieces. This is also glued in place. I had to do a destructive test before doing the build and the shelves could take all of my weight (!) with no problem at all. I made up special inserts that slot into the ends of each shelf so that there would be no visible sign of support. Technically, these could be moved but they would leave screw holes behind. The uprights are also hollow. I disguised the MDF by brush coating 2 coats of French polish followed by some hard wax.
I was allowed to do a photograph after it was finished and it is attached.
Peter
The shelves are quite interesting. The customer was absolutely adamant that they should not bend when fully loaded with books. They are actually fixed.
The shelves are made up of two flat sections of 12mm MDF separated by about 22mm with ribs of 8mm MDF running along their length. The ribs are set into the top and bottom piece of 12mm MDF (I think I made a 4mm channel) and glued in place. The front edge is solid oak with a solid deal (pine) piece glued and screwed on that fits snugly between the 12mm top and bottom MDF pieces. This is also glued in place. I had to do a destructive test before doing the build and the shelves could take all of my weight (!) with no problem at all. I made up special inserts that slot into the ends of each shelf so that there would be no visible sign of support. Technically, these could be moved but they would leave screw holes behind. The uprights are also hollow. I disguised the MDF by brush coating 2 coats of French polish followed by some hard wax.
I was allowed to do a photograph after it was finished and it is attached.
Peter