Cheese, Ron, Kevin. Thank you for your posts. I just realized I did not adequately state my case in the original post. I'll start over. My deck is 13 years old, 12x16 and about 15' off the ground. 4 years ago I realized I had some issues. The floor joists and the rim joists are all 2x10 and other than 2 of them closest to the stairs, they are in good shape. Those two had rotten spots, on the top, about 24" long and 3" in depth. I knew I could not easily replace them so I did the 'sister' thing with some 2x6 material.
Most of the flooring boards (5/4) were in bad shape and splintering. The railing on top was done in a manner (to my eyes) that I did not like so I made the decision to replace all stair treads and all flooring boards with 5/4 pressure treated. I got these from a high quality, family owned lumber store and they have been perfect. For all of the railing and balusters, I used 2x4 for framing and 2x6 for the top cap and 2x2 for the balusters. All of this 2x material was bought from Lowes and HD and this is the stuff with the tag 'no rated for ground contact'. That should have been my first clue.
The top cap is the stuff I am having trouble with, that is the only thing I am trying to fix, other than finally pressure washing and getting a good solid, Valspar, stain on them. I guess not being ground related has put out the sign to these big flying triangles to invade it.
The reason I want a full 16' board is both for one long section of the railing (other 16' side is against the house) top cap and both top caps for the stairs. Currently I had to piece together the pieces and they have separated at the joints and look like crapola.
Actually the length of the top cap for the stairs is closer to 16', 3" so I need to be creative, even with a full 16' board.
All of this was before I got semi serious about wood working and bought a lot of tools. So for now, I am going to continue pressure washing and staining (a little at a time due to time constraints) and rethink the top cap issue. No matter what, I will have joints in this top cap and I was trying to find a good piece of stone (8x8x2" roughly) I could set over each joint which would make it look a little better and keep some rain out of it. I will investigate 5/4 material for top cap as well. I may have to break out the Domino and figure out how to do some nice glued up domino joints to make my longer boards. The 5/4 does sound better as it would also be 'less chunky' looking. Trying to figure out how to put a little slope to each side (like a road way) to help drainage and not let water sit in the middle of a board for too long.