I do a lot of scrollsaw work in wood 1 inch and thinner and in veneer. My work is scroll work for furniture and intricate work with marquetry, both stack cutting and double-bevel technique. I rarely use coarse blades and most of my work is with #2 blades in thick wood and #2/0 to #5/0 in veneer. For manual (non-electric) scrollsaws, some of our club members use #5/0 to #8/0 blades which are little more than wire.
I second the comments above from PeterK. Despite having personally cursed at Dewalt scrollsaws for years, I used a friend’s Dewalt for four days last year demonstrating marquetry at the State Fair and must admit it tracked #5/0 blades without trouble. It was one of earliest Dewalts and is the exception to the rule. My view is that any of the Dewalt saws made in the last ten years are not worth buying.
My favorites are the Hegners and I have two of them. One was purchased in 1989 and gets a lot of use. They cut through the thickest material or the thinnest veneer with any blade you wish. 20 years from now they will function as rattle free as the day you bought them. Almost all my work requires feeding the blade through a pin hole in the veneer and this is easy to do with the Hegner if you use the quickclamp as the top blade clamp.
I haven’t read all the posts so this might be redundant: One test I would run on any saw I was about to buy is to remove the blade and turn the saw on. If the top arm vibrates madly, smashing up and down, don’t buy that brand of saw. When a blade breaks, the saw should still run and vibrate, but the top arm is not supposed to rapidly hit you in the face and knock your teeth out. Of the saws mentioned, the Eclipse and Excalibur don’t have anything that could bounce up and hit you and the Hegner top arm just sits there and vibrates. There are a few brands that are poorly designed and are dangerous that way. If you are looking at a brand that has not been mentioned, please check it out first. Good scrollsaws are very safe and are good for use by children.
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The above photo is a marquetry design based on a picture copyrighted by Disney.
Gary Laroff
Columbia River Chapter
American Marquetry Society