Bracing in Acoustic Guitars

Joined
Jun 20, 2020
Messages
3
This is an article about guitar bracing deisgn theory, I'm not sure if it's relevant to people here, but here it is. There is a full article available here: acoustic guitar bracing

There have been many bracing designs used over the course of Jay’s building career. When he started out with a kit, the bracing used was an x-bracing pattern A good learning experience. There were difficulties present. Shaping each brace to the curvature of the body was a tedious and repetitive task. Cutting them out to the right shape and height for strength and voicing was an imprecise process. A mechanical engineer, Jay searched for a better way. As more guitars were built there were improvements in design.
The current guitar bracing patterns that we use is called a falcate bracing pattern. This is our acoustic guitar soundboard bracing
20200313_105300.jpg

This is vastly different than a traditional x-bracing
Braces.009.jfif

There are myriad reasons to use this bracing system. It is a design inspired by two Australian luthiers. The key is to use a curved bracing system instead of straight pieces. The curved pieces are bent into shape then placed onto top or back. There are six braces in the guitar back or top, three sets of two. They are placed symmetrically on the back in pairs. The direction they are lying is such that the longest part of them is in line with the tension the strings are providing. Running from the read to the bridge and up the sound hole. This provides the maximum amount of support over the axis that the tension is applied while keeping the amount of tension in the minor axis minimal. It is very flexible along that axis this makes it a more responsive top as it can vibrate more freely. There is less impedance to some of the modal resonances and provides a more clear and articulate tone.
Another innovation is the use of graphite in making the braces. The braces are made from three pieces. Two pieces of mahogany and a strip of carbon fiber. They are epoxied together and then sliced laterally. The grain of the wood is facing straight up, and the carbon fiber is along the same axis, this provides a significant amount of strength. These are hard to break. Even flexing them, not along the strong plane, is hard to do. They are significantly stronger now the pieces are alone. In addition, the surface area of the brace is minimal an acoustic guitar bracing dimension of 0.3” that’s making contact. Now, we have a strong brace that is providing the most amount of support under the bridge and sound hole. 
The chances of this guitar undergoing bellying, where the area beneath the bridge swells. This effect occurs due to the tension over long times pulling it up. With the falcate bracing system there’s enough support to minimize this effect. This is one of the advantages of a Portland Guitar
Here are the pieces that are used to create a brace
20200303_135112.jpg

The braces as they are placed onto the back or top, smaller in the final form
20200310_135324.jpg

The next benefit of the acoustic guitar bracing patterns is a building advantage. Each of the curved braces is already part of a circular piece. Since the top and back want to be bowled surfaces at the end, the braces can be placed directly onto top or back and glued into place. There is no sanding of the bottom of the braces to conform to the curvature of the top. The braces are already conic sections that lie within the bowl. Once they are being glued on in the go-box the top or back is forced to take the round shape of the mold and hold it in shape. This reduces the amount of time spent on repeating sanding by a lot and frees up time to spend on detailing. 
The last innovation with the braces is the process of tuning. There is a misconception in the luthier world that tap-tuning the top will account in better voicing and sound. Sanding away parts of the braces in special spots doesn’t have a large effect on the tone. The thickness of the top has more of an effect then small places here and there in the braces. The shaping of the braces tapered down to a point is a good practice. Our process is to simulate the tension from the strings and then sand the braces. The top is put in a jig with the sides supported to simulate a guitar body and top. The top has a lever arm with a weight hanging off it. This is how the torque is applied. We know that at one meter or so and at 2 inches of deflection with a 10-pound weight we can simulate the 200lbs of tension on the top. If the deflection is less than two inches than we know there is too much strength in the braces. The braces are sanded down at their modal points to bring the tension down. This ensures a minimally braced top and thus one that has the best tone. The act of sanding down the strength of the braces allows for greater flexibility and more vibrational response. This improves the tone and responsiveness of the guitar. We built this with a jumbo body and the feeling on the body was incredible.
Here is the top in our contraption:
20200313_025432.jpg

This is the lever arm attached to the top which simulates the tension. When the weight drops two inches, we know that the right amount of force is being applied to counteract the tension.
20200313_030550.jpg

Here’s what it looks like to sand the braces
20200313_025641.jpg

This build was for an acoustic bass guitar, so the braces are rather thick
20200311_185358.jpg

Here is the guitar back bracing
20200311_165420.jpg

In a comparison between our guitar and a Collings guitar we can see differences due to the acoustic guitar bracing. We can see a quantitative difference in these two-frequency response graph the Collings guitar does respond on some notes, but our guitar is responsive consistently on every note to a great amount. The dip that is seen is how much the body resonance interferes with the note that we hear. This is where the guitar becomes special in how it sounds. The amount of variance indicates that the guitar is moving quite a bit and that the air cavity is coupled very well to the top and thus responsiveness.

Collings Guitar
collings-intonation-errors_large.png

Portland Guitar
Portland-guitar-inonation-errors_large.png

There are many different variables in this experiment, bracing being one of them. First the woods were different, which could have an effect. The Collings had rosewood with a spruce top, while the Portland Guitar had ebony with a redwood top Second, the Collings was a dreadnought while the Portland Guitar was an OM. Despite these differences there must be an explanation for the spike that we see across all these strings. Some of the responsiveness is inherent in the top that is used. The rest I’m willing to contribute to the bracing pattern. This phenomenon contributes much to how we interact and feel the guitar.
 
How does this thinking regarding the use of a falcate bracing system apply to the making of a lute or theorbo?  I find this fascinating.  [smile]
 
Interesting...I'll bet a person could easily get down in the weeds on this subject.  [eek]

Let me first say I know nothing about instruments of any kind...I just enjoy listening to them.  [smile]

The first thing that strikes me is the falcate bracing system provides a more open pathway to the sound hole. I would think that alone would change the voicing of the system compared to the traditional X bracing.
 
I didn’t know such stuff existed. Do all acoustic guitars have this bracing? And should I take it into consideration when choosing a guitar?
I’m not a player myself, but I do my research to buy my son his first guitar. He wants to learn to play the guitar, and I wanted to give him one for Christmas. I think it’s logical to begin with, an acoustic one and learn the basics first and then switch to the electric one.
He wants to start with electric guitar, and I’m fine with that. I just think it would be too complicated for it. I’m sure he wants it because electric guitars look cooler, especially with all the accessories from ironageaccessories.com.
What would you suggest I choose?
 
FWIW...I read that Fender is severely curtailing the use of ash in their solid body guitars, they're reserving it for their premium, upper tier Telecasters.
A combination of the Mississippi Delta flooding and the Emerald ash borer have severely limited the supply of ash.  [sad]

Here's a 1951 ash Telecaster.

[attachimg=1]
 

Attachments

  • Fender 1951 Telecaster reduces ash use.jpeg
    Fender 1951 Telecaster reduces ash use.jpeg
    215.9 KB · Views: 384
Cheese said:
FWIW...I read that Fender is severely curtailing the use of ash in their solid body guitars, they're reserving it for their premium, upper tier Telecasters.
A combination of the Mississippi Delta flooding and the Emerald ash borer have severely limited the supply of ash.  [sad]

Here's a 1951 ash Telecaster.

[attachimg=1]

It's a shame that more urban trees can't be harvested for lumber.  EAB has made for plenty of removals; there were over a dozen on my street within the last 2 months besides the 30" DBH ash that I had taken down two years ago after the hurricane.  All of the ashes in the county park along the tree-lined entrance where my wife and I had one of our wedding photos taken have all been removed this year as well. 

It's heartbreaking.

The arborist we had out to our home to talk about options told us that Maple is probably next on the "disease is coming for it and there are way too many planted" list.
 
A good bracing pattern really changes how a guitar sounds. I’ve had great results with scalloped bracing, especially for a warmer tone. Ladder bracing can work well for certain styles too.
 
While the comparison of a Dreadnought vs OM any player would agree is not a fair one, that focus (with the Portland) is exciting- especially that 6th string response. My Collings OM2H amazes me everyday and my Taylor guitars, Andy Powers has re-designed (from the historic X bracing) have proven amazing and harmonically true in the upper range ….has this bracing had that success as well ?
 
Somewhere on YouTube (I can't find it) is a lecture of an Australian guy (I think he was actually a physicist) pointing out that the reason for the original scalloped bracing (originally used by Martin) was due to improper voicing of the tops prior to closing up the box (acoustic guitar body).

Basically, once it's closed, your only option for voicing is to reach in through the sound hole with SMALL carving planes (we're talking finger planes) to remove material from the lower portions of the X braces. 1) It's only part you can really reach 2) Naturally, the cut will be arched as you scoop the material out.

And he points out that other builders then "Slavishly copied" (will never forget his term there) Martin not understanding excactly why.

TLDR; Voice the top correctly BEFORE you assemble the body. This is what I do (tap tuning).

That being said, I've started having the CNC carve the main X-braces for me to reduce a lot of mass, then fine tune it on the finger braces. Videos below.

But I"ve always wondered if an "I-beam" brace would be better (as shown above). Will have to look into more if I ever get back to building again.

Below is a picture of the top from #10, and a video of how it sounds. Next is a picture of my last one using the CNC carved braces, and then a video of how that was done.

View attachment 1



View attachment 2

 

Attachments

  • IMG_1015.jpeg
    IMG_1015.jpeg
    476.5 KB · Views: 16
  • IMG_4550.jpeg
    IMG_4550.jpeg
    489.7 KB · Views: 19
Back
Top