Built-in cabinet lighting - need wiring (door initiated switch) help

Scorpion

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Jan 15, 2014
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I've been building some built-in's for all of the rooms in my house.  The master walk-in cabinets I built last year had LED's installed under the shelves and we like them very much.  In the built-in we installed a power supply and wired it to a dimmer switch so it's a fairly simple install and works well being a walk-in.  For the built-in's switches don't make as much sense - the kids will close the cabinet doors and forget to turn off the lights. 

the built-in's have multiple doors (just like kitchen cabinets).  When I open a particular door, I'd like the LED's only in that cabinet to light up and when I close the door, the lights turn off.  Here's a pic of my daughter's dry fitted together with no doors or drawers.

73f996e7a17ec51cb1d2491bdccd5696.jpg


I'm not opposed to getting the right parts however I'd prefer to use as many of the parts I already have as possible.  Here's what I have right now:
  • Dimmabe power supply capable of pouring the whole closet
  • 12v LED strip light
 
So I've been looking into sensors and door switches which would power the lights once the doors were opened.  These setups are new to me and I'm not quite sure if I can buy components to utilize the power supply I already have for the entire system or if I need to buy a power supply for each cabinet.  From what I can tell, the switches attach to the power supply and initiate the supply when the sensor is triggered.  Does anyone have experience setting up a system like this who can provide some recommendations?  Any help is appreciated.

Matt
 
In case it's a 2 wire LED you might get away with putting an over-center actuated micro switch into one of the 12V wires to the strip. The over-center actuated part means that is uses a lever to actuate, giving you more tolerance to fit it as it has a higher actuation range (and variants with a roller won't leave scratches on the doors/rawers), it is relatively easy to fit them inside a small slot inside the walls.

Make sure the power supply and dimmer are OK with being under power without a load connected, in case you used an of-the-shelf strip with the small IR-remote driver/dimmer this shouldn't be a problem. Just make sure that the switch you pick has a high enough amperage rating to take the load on the circuit, but that shouldn't be a problem as they're available up to 10A while still keeping a small form factor. Some shrink-wrap over the contacts might give a better feeling.
 
I've used the over-center micro switches and they work great.

Matt, you might be able to use your domino to plunge into the end of a piece of maple to match the cabinet interior.  Perhaps a 2x2 piece.  Slice the mortise out to expose a pocket you could drop the microswitch into and use some hot-melt glue to adhere it and cover up the wires.  A couple of screws and it's at the top or bottom of the cabinet with the microswitch exposed to activate the door movement.

Attached are a couple of drawings that might make it easier to understand.

[attachimg = 1]


And an x-ray version
[attachimg = 2]

I've bought a lot of those switches at Radio Shack.  Also available from eBay.

Very inexpensive and they last for a long time.

neil
 

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I have used magnetic door contacts like used in security systems for (2) 12v led tape lighting setups. When the door is closed the light is off, open the door and the contact breaks and the light turns on.
 
I've just started this same project. I'm building built-in cabinets for an upstairs loft. Every drawer will have an LED mounted inside the cabinet to illuminate the contents of the drawer. As the drawer is opened the LED's come on, when closed the LED shuts off.

I'm looking at the Normally Closed switches below. The circuit is always activated until the switch comes within about 3/4" of the magnet, then the reed switch is opened and the electricity no longer flows.

A 3/8" drill is needed to bore the hole for the switch and magnet. The magnet is placed in the moveable part (drawer/door) while the switch body with the electrical leads is mounted to the stationary assembly. Pretty foolproof, they typically have an operating life of over 1,000,000 cycles. They're often used in discrete burglar intrusion systems because they aren't visible. You can't tamper with what you can't see.
http://www.smarthome.com/united-sec...-press-fit-magnetic-contact-super-stubby.html
 
[member=53905]Gregor[/member] & [member=167]neilc[/member] - I like the idea of micro-switches and like the idea of installing them in a domino hole even more.  It would certainly be easy to build them into any pre-existing cabinet i have as well.

[member=4105]tjbnwi[/member] - the fridge switches would be perfect and the prices is super reasonable.  What diameter hole do they require?  In the future I'll alter the design of the header board on the cabinet to have enough meat to house the switch.  Hopefully they're on the smaller side (like 1/2-inch) but after looking at my fridge, they could also be closer to 1-inch in diameter too.  Sweet find.

[member=44099]Cheese[/member] - those are neat and kinda where I thought I might be headed.  If they require a 3/8"-diameter hole, how deep does the hole need to be?  Based on the picture it looks like more than an inch but maybe the pic is deceiving.  I need the door side to conceal in a 3/4-inch thick door. 

I think the good news is I'm not looking for an extremely expensive part here which is good, I need about 12 of them.

I need to see how I can figure out if the 110v -> 12v power supply can handle being powered 100% of the time with no load most of it.  That's not something I remember reading in the documentation. 
 
overanalyze said:
I have used magnetic door contacts like used in security systems for (2) 12v led tape lighting setups. When the door is closed the light is off, open the door and the contact breaks and the light turns on.

did you break the + or the - with the magnetic contacts?
 
Scorpion said:
overanalyze said:
I have used magnetic door contacts like used in security systems for (2) 12v led tape lighting setups. When the door is closed the light is off, open the door and the contact breaks and the light turns on.

did you break the + or the - with the magnetic contacts?

I'm not an electrician, but isn't it standard to interrupt the +?  Otherwise there is constant power to the device.  Even a
Though 12v, it could be annoying to come across open voltage.
 
Naildrivingman said:
Scorpion said:
overanalyze said:
I have used magnetic door contacts like used in security systems for (2) 12v led tape lighting setups. When the door is closed the light is off, open the door and the contact breaks and the light turns on.

did you break the + or the - with the magnetic contacts?

I'm not an electrician, but isn't it standard to interrupt the +?  Otherwise there is constant power to the device.  Even a
Though 12v, it could be annoying to come across open voltage.

That's what I thought too but I ask because I wanted to be sure.  I'm always learning.

Sent from my iPhone using Tapatalk
 
Hi [member=27782]Scorpion[/member]

Can you get Hafele Loox kit in the US? If so, look at their 24 volt LED lighting. There are many choices of dimmer and auto switching and it is all beautifully made. I have used it myself on my keyboard cabinet and it is (prepare for the pun) brilliant !

There are more choices with their 24 volt kit compared to their 12 volt stuff. A professional friend advised me that the 24 volt lighting is more reliable.

Peter
 
Scorpion said:
overanalyze said:
I have used magnetic door contacts like used in security systems for (2) 12v led tape lighting setups. When the door is closed the light is off, open the door and the contact breaks and the light turns on.

did you break the + or the - with the magnetic contacts?
I broke the positive. It works really well. In will see if I can get a pic of it. Going to that clients house in a bit.

Sent from my SM-G920V using Tapatalk

 
I am a locksmith among the many trades I deal with.  I've always used 24v whenever possible as it is possible to make longer runs with lower gauge wire.  Magnetic switches are available in normally open and normally closed variations and are also available with different gaps for the switching.  There are surface mounted and inserted versions where you just drill a 3/8" or 1/4" hole.  With super magnets you can use the switch to hold the door shut.
 
Regarding the fridge switches: these are rated for 3A (which boils down to ~35W with a 12V system) but I wouldn't load them that high with DC current (as of more intense sparking compared to AC) for them to last (especially should children use them as strobe lights by playing on the switches).

12V vs. 24V: the latter runs 1/2 the A through the wires (and switches), also voltage drop in longer runs isn't that problematic.
 
Peter Parfitt said:
Hi [member=27782]Scorpion[/member]

Can you get Hafele Loox kit in the US? If so, look at their 24 volt LED lighting. There are many choices of dimmer and auto switching and it is all beautifully made. I have used it myself on my keyboard cabinet and it is (prepare for the pun) brilliant !

There are more choices with their 24 volt kit compared to their 12 volt stuff. A professional friend advised me that the 24 volt lighting is more reliable.

Peter

Very interesting, I didn't even know why there were 2 different voltage systems though I have noticed before.  Any idea why 24v is more reliable?  Is it due to the voltage itself?

I checked and according to the Hafele US site, the 24v components are available here.  I've noticed the Loox stuff before and that's where this thread originated from.  I was looking at the install diagram(s) -

299b417022b229ea78f2a13deffc576a.jpg


and came to the conclusion that, by using their systems, I'd need 3 power supplies for each of the built-ins and I'd be constrained to using their pre-built cable lengths instead of the low voltage wire I have that I can define the length (cut from a spool) myself.  I was also concerned that I could only have two sensors per power supply.

Side-bar:  I'm a little surprised that I've not yet found better diagrams or how-to's for cabinet light system assemblies. 

Sent from my iPhone using Tapatalk
 
Gregor said:
Regarding the fridge switches: these are rated for 3A (which boils down to ~35W with a 12V system) but I wouldn't load them that high with DC current (as of more intense sparking compared to AC) for them to last (especially should children use them as strobe lights by playing on the switches).

12V vs. 24V: the latter runs 1/2 the A through the wires (and switches), also voltage drop in longer runs isn't that problematic.

They won't work with the power supply I purchased then.  It's a 100W unit I think.  It would probably fry them instantly.  Id need to use smaller supplies (which maybe isn't a bad idea).

Is there a formula for voltage drop over a certain distance?  Not sure how that comes into play when designing a system.  Thus far I know how many inches of strip light a power supply can power.

Sent from my iPhone using Tapatalk
 
Scorpion said:
Gregor said:
Regarding the fridge switches: these are rated for 3A (which boils down to ~35W with a 12V system) but I wouldn't load them that high with DC current (as of more intense sparking compared to AC) for them to last (especially should children use them as strobe lights by playing on the switches).

12V vs. 24V: the latter runs 1/2 the A through the wires (and switches), also voltage drop in longer runs isn't that problematic.

They won't work with the power supply I purchased then.  It's a 100W unit I think.  It would probably fry them instantly.  Id need to use smaller supplies (which maybe isn't a bad idea).

Is there a formula for voltage drop over a certain distance?  Not sure how that comes into play when designing a system.  Thus far I know how many inches of strip light a power supply can power.

Sent from my iPhone using Tapatalk

The output of the power supply is immaterial to the switch load. 15 amp switches are used on 200 amp supplied systems all the time. The only thing that matters is the load the switch is controlling. I highly doubt you'll be loading the switch anywhere near 3A.

The 12V high output tape I'm using is 0.6 amps per meter @ 222 lumens per foot. Average run length is 2 feet.
Longest run I have is 3 meters, this run is controlled by a 15 line voltage wall switch turning on the receptacle the driver is plugged into.

If you're worried about voltage drop, do the install as a ring system.

Tom
 
Scorpion said:
Peter Parfitt said:
Hi [member=27782]Scorpion[/member]

Can you get Hafele Loox kit in the US? If so, look at their 24 volt LED lighting. There are many choices of dimmer and auto switching and it is all beautifully made. I have used it myself on my keyboard cabinet and it is (prepare for the pun) brilliant !

There are more choices with their 24 volt kit compared to their 12 volt stuff. A professional friend advised me that the 24 volt lighting is more reliable.

Peter

Very interesting, I didn't even know why there were 2 different voltage systems though I have noticed before.  Any idea why 24v is more reliable?  Is it due to the voltage itself?

I checked and according to the Hafele US site, the 24v components are available here.  I've noticed the Loox stuff before and that's where this thread originated from.  I was looking at the install diagram(s) -

299b417022b229ea78f2a13deffc576a.jpg


and came to the conclusion that, by using their systems, I'd need 3 power supplies for each of the built-ins and I'd be constrained to using their pre-built cable lengths instead of the low voltage wire I have that I can define the length (cut from a spool) myself.  I was also concerned that I could only have two sensors per power supply.

Side-bar:  I'm a little surprised that I've not yet found better diagrams or how-to's for cabinet light system assemblies. 

Sent from my iPhone using Tapatalk

I really am not an expert in this and relied very much on my friend who uses nothing but 24 volt LED systems in seriously high end kit that he custom makes for his clients. My own observation of the Hafele kit is that there are many more options and connectivity methods with the 24 volt kit compared to the 12 volt kit. I can only guess at the reliability and would agree that there is a chance that the extra dash of volts may help.

Hafele kit is superb and I have no hesitation in recommending it - and for the record I have bought every piece of HafeleLED kit that I have used in my keyboard cabinet.

You mentioned using your own cable - I did and, if it helps, here is a link to the keyboard lighting video:


Peter
 
Peter , et al  - in the USA , the opposite is true.

They are very few 24v systems available here. 

LooX is available in both voltages through Hafele and the systems are very competitively priced. 

24v is more efficient - less wasted wattage for a given system.  Which is prob. why it's more popular in Europe where electricity is more expensive.
 
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