Frank Pellow
Member
- Joined
- Jan 16, 2007
- Messages
- 2,743
My granddaughters Jamie and Brooke share a bedroom that has limited closet space. I figured that a rack to hold some of their clothing might help. Searching for coat rack photos on the web, I came across this:
[attachthumb=#1]
Hey that should be easy to make.
It needs to be heavy enough, so I opted for 18 mm thick Baltic birch plywood and decided to make it about 2 metres high. I can't purchase Baltic birch that long so, utilizing a DowelMax, I joined two pieces to obtain a panel of the right length:
[attachthumb=#2] [attachthumb=#3]
Two such panels are needed. 20 mm wide kerfs were cut 101 cm down the centre of each panel before glue up. This will allow the two panels to easily overlap.
I used a French curve to mark arcs on the bases of the panels:
[attachthumb=#4]
I cut out the panels using my new battery powered Festool 420 jigsaw and a rapid scroll blade. Since I will be rounding over the edges, I didn't bother with a splinter guard. Since I was cutting outside, I didn't bother with dust control.
[attachthumb=#5]
This task gave the saw quite a workout. I needed to re-charge the battery 5 times. It is obvious that at least two batteries will be needed if one plans to use the saw on tasks like this. In spite of this obvious fact, Festool only supplies one 18 volt battery with the saw. [huh] ??? When I decided to keep the saw that I had been allowed to test, the first thing that I did was to purchase a second battery. The job would have been intolerable if I had not done so. As it was, the battery being used almost continuously wore out long before the other battery was re-charged. Perhaps, I need to purchase a third battery. [unsure] I used the lack of a charged battery as an excuse to goof off for a while, but I am retired and can afford to do this.
Next, the edges were rounded over with a router:
[attachthumb=#6]
I tested the panels for fit before cutting the cactus into the second panel:
[attachthumb=#7]
This provided a good opportunity to rough in the cactus with chalk on the second panel.
Here are the two panels after cutting the second one:
[attachthumb=#8]
I still need to round over the edges on the second panel, sand everything, and paint the panels.
[attachthumb=#1]
Hey that should be easy to make.
It needs to be heavy enough, so I opted for 18 mm thick Baltic birch plywood and decided to make it about 2 metres high. I can't purchase Baltic birch that long so, utilizing a DowelMax, I joined two pieces to obtain a panel of the right length:
[attachthumb=#2] [attachthumb=#3]
Two such panels are needed. 20 mm wide kerfs were cut 101 cm down the centre of each panel before glue up. This will allow the two panels to easily overlap.
I used a French curve to mark arcs on the bases of the panels:
[attachthumb=#4]
I cut out the panels using my new battery powered Festool 420 jigsaw and a rapid scroll blade. Since I will be rounding over the edges, I didn't bother with a splinter guard. Since I was cutting outside, I didn't bother with dust control.
[attachthumb=#5]
This task gave the saw quite a workout. I needed to re-charge the battery 5 times. It is obvious that at least two batteries will be needed if one plans to use the saw on tasks like this. In spite of this obvious fact, Festool only supplies one 18 volt battery with the saw. [huh] ??? When I decided to keep the saw that I had been allowed to test, the first thing that I did was to purchase a second battery. The job would have been intolerable if I had not done so. As it was, the battery being used almost continuously wore out long before the other battery was re-charged. Perhaps, I need to purchase a third battery. [unsure] I used the lack of a charged battery as an excuse to goof off for a while, but I am retired and can afford to do this.
Next, the edges were rounded over with a router:
[attachthumb=#6]
I tested the panels for fit before cutting the cactus into the second panel:
[attachthumb=#7]
This provided a good opportunity to rough in the cactus with chalk on the second panel.
Here are the two panels after cutting the second one:
[attachthumb=#8]
I still need to round over the edges on the second panel, sand everything, and paint the panels.
Attachments
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Cactus coat rack 01 -Photos that I found on the web.jpg34.1 KB · Views: 446
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Cactus coat rack 08 -The two parts fit together well -small.JPG74.7 KB · Views: 338
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Cactus coat rack 07 -Roughing out the second panel with chalk -small.JPG87.6 KB · Views: 297
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Cactus coat rack 06 -Rounding over the edges -small.JPG114.6 KB · Views: 303
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Cactus coat rack 05 -Cutting out a panel with jigsaw -small.JPG121.4 KB · Views: 293
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Cactus coat rack 04 -Marking arcs with the aid of a French curve -small.JPG88 KB · Views: 266
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Cactus coat rack 03 -Glue up -small.JPG84.1 KB · Views: 327
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Cactus coat rack 02 -Attaching a panel with the aid of a Dowelmax -small.JPG88 KB · Views: 293