Cross cutting sheet goods to specific length?

Jeff2413

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Joined
Nov 25, 2011
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72
Im looking for an alternative method for cross cutting plywood.  I currently use a panel saw (which sorta sucks) with a measuring/stop set up but honestly the thing is really difficult to keep square and I'm tired of constantly picking up and moving 4x8 sheets.  I have the Rip Dogs parallel guides attached to my 108" track for ripping  and was wondering if the MFT was the answer or should I get more guides for my short rail?  Looks like a 96" long pc of plywood would be hard to cut to 34 1/2" on 1 MFT without additional support.  I can purchase more guides for $100 vs $900 for the MFT so cost is also a consideration.  Thanks everyone in advance.   
 
Have you looked at Paulk bench ? He has some videos on how he uses it to cut ply as well. Do a search.
 
Here's what I use

2 Stanley saw horses, 1 Walko4 on top with and with out a MFT3 top.[attachimg=1]

Works great for me.

 

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Jeff2413 said:
Im looking for an alternative method for cross cutting plywood.  I currently use a panel saw (which sorta sucks) with a measuring/stop set up but honestly the thing is really difficult to keep square and I'm tired of constantly picking up and moving 4x8 sheets.  I have the Rip Dogs parallel guides attached to my 108" track for ripping  and was wondering if the MFT was the answer or should I get more guides for my short rail?  Looks like a 96" long pc of plywood would be hard to cut to 34 1/2" on 1 MFT without additional support.  I can purchase more guides for $100 vs $900 for the MFT so cost is also a consideration.  Thanks everyone in advance. 

  A surface to support the sheet being cut, a shorter guide rail (I like the 75") , and a good square for setting the rail. I don't think the MFT is that great for cutting up 4' x 8' sheets due to the size.  MFT is great for cutting smaller pieces and other tasks. Two MFTs would be more than $900.

Seth
 
To me, the beauty of the MFT is the accuracy of the 20mm holes...

You can easily make a full size MFT based on the Paul workbench design.  Purchase a MFT replacement top for about $85 from Amazon.  Clamp it to a sheet of 3/4" mdf and have a backer board underneath.  Drill out the bulk of the holes and then use a router with a flush trim bit to clean everything up and make a perfect copy.  Move the 'template' over, rinse and repeat
 
With some 8020, mdf, tnuts and knobs you can make extention arms for the mft. Four arms will allow you to easily cut down full sheets.
 
fastbike said:
With some 8020, mdf, tnuts and knobs you can make extention arms for the mft. Four arms will allow you to easily cut down full sheets.

Like these?

[attachthumb=1]

[attachthumb=2]

[attachthumb=3]

RMW
 

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I've made extension arms based on Richard's information. The just flat work. Cutting down a 4x8 sheet is not problem. The arms can be arranged in any fashion. I typically use 2 long T-bolts with a 3/4" bushing and a knob. Since the 3/4" bushing is a bit small, I just wrap it with a little painter's tape until it is snug in the MFT/3.
 
I guess it depends on what the piece is.  Last weekend when I was cutting up a couple sheets to make a cabinet, I used my track saw and parallel guides to make all the cuts.  I essentially depended on the corners of the plywood being square (although I checked them).  The pieces were 23 3/4 wide and 30+ long.  If they were narrow pieces, 12 inches or less, I would use my CMS or RAS with a stop. 

I plan to  make a Paulk style table about 3'x7' with the crosscut jig.  With it made, I would use that.  For a single cut, I might just mark it and use the tracksaw. 
 
I keep two 9' peices of kiln dried vertical grain fir (2x4)in my van for cross cutting.
The edges are eased and the flats sanded to avoid any scratching etc.
I simply clamp the 2x4s to my mft with the clamping elements and off I go.
super low tech but very effective.

Nigel
 
Richard/RMW said:
fastbike said:
With some 8020, mdf, tnuts and knobs you can make extention arms for the mft. Four arms will allow you to easily cut down full sheets.

Like these?

[attachthumb=1]

[attachthumb=2]

[attachthumb=3]

RMW

[member=8712]Richard/RMW[/member] - What length are those arms? I like this idea.
 
DustyTools said:
Richard/RMW said:
fastbike said:
With some 8020, mdf, tnuts and knobs you can make extention arms for the mft. Four arms will allow you to easily cut down full sheets.

Like these?

[attachthumb=1]

[attachthumb=2]

[attachthumb=3]

RMW

[member=8712]Richard/RMW[/member] - What length are those arms? I like this idea.

[member=67145]DustyTools[/member] those are 4'. I have some that are shorter, around 40" that work just as well. Here's some additional yapping about those extensions.

RMW
 
Richard/RMW said:
DustyTools said:
Richard/RMW said:
fastbike said:
With some 8020, mdf, tnuts and knobs you can make extention arms for the mft. Four arms will allow you to easily cut down full sheets.

Like these?

[attachthumb=1]

[attachthumb=2]

[attachthumb=3]

RMW

[member=8712]Richard/RMW[/member] - What length are those arms? I like this idea.

[member=67145]DustyTools[/member] those are 4'. I have some that are shorter, around 40" that work just as well. Here's some additional yapping about those extensions.

RMW

Thanks! I added some 48" to my latest Faztek order!
 
Jeff2413 said:
Im looking for an alternative method for cross cutting plywood.  I currently use a panel saw (which sorta sucks) with a measuring/stop set up but honestly the thing is really difficult to keep square and I'm tired of constantly picking up and moving 4x8 sheets.  I have the Rip Dogs parallel guides attached to my 108" track for ripping  and was wondering if the MFT was the answer or should I get more guides for my short rail?  Looks like a 96" long pc of plywood would be hard to cut to 34 1/2" on 1 MFT without additional support.  I can purchase more guides for $100 vs $900 for the MFT so cost is also a consideration.  Thanks everyone in advance. 

[member=13350]Jeff2413[/member]  - how about a picture of the 108 inch track set-up set up you are currently using?
Hans
 
SRSemenza said:
A surface to support the sheet being cut, a shorter guide rail (I like the 75") , and a good square for setting the rail. I don't think the MFT is that great for cutting up 4' x 8' sheets due to the size.  MFT is great for cutting smaller pieces and other tasks. Two MFTs would be more than $900.

Seth

I agree with [member=1619]SRSemenza[/member], that's why I came up with simple brackets to hold MFT extensions.  They really expand the capabilities of the MFT and allow me to break down sheet goods and/or support longer lengths of material  ...  although, I normally use the extensions on sawhorses for breaking down full panels because of the lower height. 
 

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TrackTubesGuy, I like your simple solution to the problem. Another item to add to my shop's To-do list.
 
TrackTubesGuy said:
I agree with [member=1619]SRSemenza[/member], that's why I came up with simple brackets to hold MFT extensions.  They really expand the capabilities of the MFT and allow me to break down sheet goods and/or support longer lengths of material  ...  although, I normally use the extensions on sawhorses for breaking down full panels because of the lower height.

Hi TrackTubes, what are yoiu using for the extension tubes? That looks like a pretty good idea!
 
I'm with Seth regarding the MFT.  I use a grid of very inexpensive 2x4s from the Borg, lap jointed, screwed together from the bottom, and set on top of a couple of saw horses.  If I need to break it down, it's 15 screws quickly zipped out with my CXS.  It slides into the back of my vehicle fully set up when I need to take it on-site.  Put two slabs of closed-cell foam on the top and call it done.  I may have spent $25 on materials, including screws.  YMMV...  [smile]
 

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