deck replacement

HowardH

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Joined
Jan 23, 2007
Messages
1,573
I had built this deck originally many years ago, pre-Festool.  It hadn't held up that well to the hellacious Texas summers so I decided it was time to do a replacement of the deck boards.  I originally was going to use a composite material but since we are moving in a few months, I didn't see the need to spend 2.5 times the cost of treated pine since we are going to be here for a few months. I looked at a lot of different methods of attaching the deck boards and decided on the Camo system.  More on that in a minute.

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It was a pretty big project - about 500 sq ft.  I did it in sections.  One weekend was on the octogon shaped section, the next weekend on the pathway to the garage door and then saving the big section for two more weekends.  My son helped quite a bit... until he got bored.  I redid a lot of the framework to correct some mistakes made the first time around.  Having the Festool made a big difference.  I kicked around getting a Kapex to cut the boards but ultimately decided on using the MFT with Qwas dogs.  I don't know when I would use the Kapex next so I saved the money towards getting a Domino in the near future.  Not the most ideal solution but it worked great.

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After I put down all the boards, I put together my two longest rails and went around the edge evening all the ends with the TS 55.  That made it look a lot more professional.

Now on the fasteners.

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This Camo system is pretty cool.  As you can see, the device fits over the board and then you drop a  proprietary screw into each of the ends at a 45 deg angle and it toenails the board into the joist.  No exposed screws that way.  If you make a mistake, you simply back it out.  It was a bit more time consuming since the LOML made me do the main part of the deck at 45 deg so you had to move the holder down a bit to make sure I caught the joist.  You squeeze the handle to get it to fit over the edges and when you let go, a spring holds it in place.  I would really recommend this system as it requires no pre-drilling or using clips.  

I still have to stain/preserve it and that will take place over the next weekend if the weather holds up.  I was letting the wood dry out a bit.  Sherwin-Williams has a nice product called DeckScape which is a water based uv protection/stain.  I'll use my HVLP to apply the product and then roll it.  The sprayer will allow me to get down into the space between the boards.  All it all, I think it turned out pretty well.  

 
Looks good overall. Not nit picking but are the ends of the boards inline on the hex section?
 
Hey!  Thanks!  You know, I didn't give that end a look before I finished up.  I will definitely go out there and fix that. I knew you guys were good for something!  ;D
 
I used the Camo system on my new dock last year (my 8th deck/dock in 30 years and all are still standing!). Pretty cool tool and would definitely recommend it.  But, removal is a pain.  If I ever have to remove a board, I will use my Festool and cut the screws.  Also, I did four years time in Plano, on Pecan Valley Dr, in the 90s.  Where is your 8 foot fence?
 
All things considered, Plano itself isn't all that bad.  :-X  It's just North Texas.  Four months outta the year here can color the entire year.  I do have the 8' fence along the back.  ;D  I built it to remain level across the top and it tapers shorter as it moves towards the house.  I worked my way through my first two years of college building fences.  I still have my original craftsman 22 oz framing hammer I bought when I got started at 18 years old.  The claw part is about .5" shorter from chipping away concrete from fence posts. 
 
Has anyone used this tool with hardwood decking like Ipe, Meranti or Garapa?
 
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