Rob-GB
Member
- Joined
- Nov 7, 2009
- Messages
- 1,101
I am back to working on that quirky farmhouse I made three flights of stairs for and I got supplied with these bits of Elm.
I had to Festool them into submission. ;D
I made a template from plywood using the tick stick method we discussed here with more useful info added on page two.
Then I had to straight edge the boards without the use of a jointer so the TS55 and rails were used, the cuts were so good I did not need to do anything else before bringing the Domino's into play. Glued them up with Titebond2 and carried on installing some window boards.
Next morning I drew around the template and tweaked the lines a touch before giving it the good news with my Trion and the belt sanding to the line on what will be the front curved edge. The faces got Rotex'd with 80grit in rotary mode then random mode to flatten out the boards before filling any shakes in the knots. Front edge was rounded over and hand sanded to 120 grit.
Before oiling the underside it was sanded to 120 to clean up any filler.
The oil takes a few days to dry in the cold and draughty farmhouse so I finished sanded the top and front edge to 240 grit this morning and oiled it.
Cheers for looking in,
Rob.

I had to Festool them into submission. ;D
I made a template from plywood using the tick stick method we discussed here with more useful info added on page two.
Then I had to straight edge the boards without the use of a jointer so the TS55 and rails were used, the cuts were so good I did not need to do anything else before bringing the Domino's into play. Glued them up with Titebond2 and carried on installing some window boards.
Next morning I drew around the template and tweaked the lines a touch before giving it the good news with my Trion and the belt sanding to the line on what will be the front curved edge. The faces got Rotex'd with 80grit in rotary mode then random mode to flatten out the boards before filling any shakes in the knots. Front edge was rounded over and hand sanded to 120 grit.
Before oiling the underside it was sanded to 120 to clean up any filler.
The oil takes a few days to dry in the cold and draughty farmhouse so I finished sanded the top and front edge to 240 grit this morning and oiled it.


Cheers for looking in,
Rob.